WINDOW / GLASS: WINDSHIELD GLASS: REMOVAL; 2021 - 2024 MY Camry HV [10/2020

Last Modified: 11-20-2023	6.11:8.1.0	Doc ID: RM100000001TA5Y
Model Year Start: 2021	Model: Camry HV	Prod Date Range: [10/2020 - ]
Title: WINDOW / GLASS: WINDSHIELD GLASS: REMOVAL; 2021 - 2024 MY Camry HV [10/2020 - ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: w/ Garage Door Opener System

Forward recognition camera
Windshield glass

Adjust forward recognition camera

Dynamic radar cruise control system
Front Camera System
Lane Tracing Assist System
Road Sign Assist System
Pre-collision system
Lighting system (EXT)

for One Time Recognition

for Sequential Recognition

for Driving Adjustment

Inner rear view mirror assembly*

Re-registration of codes in the garage door opener system

Register Transmitter Code
Rolling Code Systems

Garage Door Opener System

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, front camera system, lane tracing assist system, road sign assist system, pre-collision system or lighting system (EXT) may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

1. REMOVE WINDSHIELD OUTSIDE MOULDING LH

Click here

2. REMOVE WINDSHIELD OUTSIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.

3. REMOVE FRONT WIPER ARM HEAD CAP

Click here

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click here

5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click here

6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH

Click here

7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

HINT:

Use the same procedure as for the LH side.

8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click here

9. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

w/o EC Mirror:

Click here

w/ EC Mirror:

Click here

10. REMOVE FORWARD RECOGNITION CAMERA

Click here

11. REMOVE ROOF HEADLINING ASSEMBLY

Click here

12. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY

(a) Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.

Protective Tape

(b) Using a knife, cut off the windshield outside moulding as shown in the illustration.

*1	Windshield Glass
*2	Windshield Outside Moulding
*a	Cut

(c) Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:

Matchmarks are not necessary if the windshield glass is not going to be reused.

Matchmark

(d) Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

*1	Windshield Glass Stopper
*2	Front Window Inner Center Moulding
*a	Piano Wire

(e) Tie both wire ends to wooden blocks or similar objects that can serve as handles.

(f) Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.

NOTICE:

When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.
To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.
Be careful not to damage the front window inner center moulding.

(g) Disengage the windshield glass stoppers.

*A	for 1-piece Type	*B	for 2-piece Type
*1	No. 1 Windshield Glass Stopper	*2	No. 2 Windshield Glass Stopper

NOTICE:

The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting the adhesive.
To prevent the windshield glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.

HINT:

Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

(h) Using suction cups, remove the windshield glass sub-assembly.

NOTICE:

Be careful not to drop the windshield glass sub-assembly.
Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

13. REMOVE WINDOW GLASS ADHESIVE DAM

(a) When reusing the windshield glass:

(1) Using a scraper, remove the window glass adhesive dam.

NOTICE:

Be careful not to damage the windshield glass.
Be sure to replace the window glass adhesive dams with a new one.

Back Side

14. REMOVE NO. 2 WINDOW GLASS ADHESIVE DAM

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 No. 2 window glass adhesive dams.

NOTICE:

Be careful not to damage the windshield glass.
Be sure to replace the No. 2 window glass adhesive dams with new ones.

Back Side

15. REMOVE WINDSHIELD OUTSIDE MOULDING

(a) When reusing the windshield glass:

(1) Using a scraper, remove the windshield outside moulding.

NOTICE:

Be careful not to damage the windshield glass.
Be sure to replace the windshield outside moulding with a new one.

Back Side

16. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 No. 1 windshield glass stoppers.

NOTICE:

Be careful not to damage the windshield glass.
Be sure to replace the 1-piece type No. 1 windshield glass stoppers with new 2-piece type No. 1 and No. 2 windshield glass stoppers.

Back Side

17. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 No. 2 windshield glass stoppers.

NOTICE:

Be careful not to damage the windshield glass.
Be sure to replace the No. 2 windshield glass stoppers with new ones.

Back Side

18. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Remove the 2 No. 1 windshield glass stoppers from the vehicle body.

NOTICE:

Be sure to replace the No. 1 windshield glass stoppers with new ones.

19. REMOVE FRONT WINDOW INNER CENTER MOULDING

HINT:

Perform the following procedure only when replacement of a front window inner center moulding is necessary.

(a) Place matchmarks on the windshield glass at the locations indicated in the illustration.

*A	Back Side
*a	Matchmark

(b) Using a scraper, remove the front window inner center moulding.

NOTICE:

Be careful not to damage the windshield glass.
Be sure to replace the front window inner center moulding with a new one.

20. CLEAN WINDSHIELD GLASS

(a) When reusing the windshield glass:

(1) Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

NOTICE:

Be careful not to damage the windshield glass.

(2) Clean the outer circumference of the windshield glass with a non-residue solvent.

NOTICE:

Do not touch the windshield glass surface after cleaning it.
Even if using a new windshield glass, clean it with a non-residue solvent.

21. CLEAN VEHICLE BODY

(a) Clean and shape the contact surface of the vehicle body.

(1) Using a knife, cut off any excess adhesive on the contact surface of the vehicle body as shown in the illustration.

*a	Vehicle Body
	Adhesive

Standard Dimension:

Area	Dimension
a	1.0 mm (0.0394 in.) or more

NOTICE:

Be careful not to damage the vehicle body.

HINT:

Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:

Even if all of the adhesive has been removed, clean the vehicle body.