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Last Modified: 02-14-2025 |
6.11:8.1.0 |
Doc ID: RM100000001T4LX |
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Model Year Start: 2021 |
Model: Camry HV |
Prod Date Range: [10/2020 -
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Title: A25A-FXS (FUEL): FUEL TANK: REMOVAL; 2021 - 2024 MY Camry HV [10/2020 - ] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
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Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Auxiliary battery terminal is disconnected/reconnected
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Perform steering sensor zero point calibration
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Lane Tracing Assist System
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Pre-collision System
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Lighting System (w/ AFS)(EXT)
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Memorize steering angle neutral point
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Parking Assist Monitor System
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Panoramic View Monitor System
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Gas leak from exhaust system is repaired
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Inspection after repair
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Poor idle, etc.
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Engine start function, etc.
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PROCEDURE
1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Click here
2. DRAIN FUEL
3. REMOVE CENTER EXHAUST PIPE ASSEMBLY
Click here
4. REMOVE NO. 2 FLOOR UNDER COVER
Click here
5. REMOVE NO. 1 FUEL TANK PROTECTOR
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(a) Remove the 3 clips and No. 1 fuel tank protector from the fuel tank assembly.
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6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
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(a) Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
Click here
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7. DISCONNECT FUEL TANK TO FILLER PIPE HOSE
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(a) Disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
Click here
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8. REMOVE FUEL TANK ASSEMBLY
CAUTION:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
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(a) Support the fuel tank assembly using an engine lifter.
HINT:
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
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(b) Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
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(c) Lower the engine lifter to remove the fuel tank assembly.
NOTICE:
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Be careful not to drop the fuel tank assembly.
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When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
9. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
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(a) Disengage the 2 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
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10. REMOVE NO. 1 FUEL TANK CUSHION
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(a) Remove the 2 No. 1 fuel tank cushions from the fuel tank assembly.
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11. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
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(a) Disengage the 2 claws and remove the No. 1 fuel tank protector sub-assembly from the fuel tank assembly.
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