REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during air conditioning unit removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

CAUTION:

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

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PROCEDURE

1. PRECAUTION

NOTICE:

Make sure to select face mode before disconnecting the cable from the negative (-) auxiliary battery terminal.

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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4. REMOVE FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY

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5. DISCONNECT OUTLET HEATER WATER HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the outlet heater water hose. NOTICE: Do not apply excessive force to the outlet heater water hose. Prepare a drain pan or cloth in case the coolant leaks.

6. DISCONNECT INLET HEATER WATER HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the inlet heater water hose. NOTICE: Do not apply excessive force to the inlet heater water hose. Prepare a drain pan or cloth in case the coolant leaks.

7. DISCONNECT SUCTION PIPE SUB-ASSEMBLY

(a) Remove the bolt and rotate the hook connector as shown in the illustration.

(b) Disconnect the suction pipe sub-assembly.

(c) Remove the O-ring from the suction pipe sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

8. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Disconnect the air conditioning tube and accessory assembly.

(b) Remove the O-ring from the air conditioning tube and accessory assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

9. REMOVE FRONT SEAT ASSEMBLY LH

for Manual Seat:

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for Power Seat:

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10. REMOVE FRONT SEAT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

11. REMOVE TRANSMISSION FLOOR SHIFT ASSEMBLY

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12. REMOVE STEERING COLUMN ASSEMBLY

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13. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

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14. REMOVE ECU INTEGRATION BOX RH

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15. REMOVE VEHICLE APPROACHING SPEAKER CONTROLLER

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16. REMOVE DCM (TELEMATICS TRANSCEIVER) WITH BRACKET (w/ Manual (SOS) Switch)

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17. REMOVE NAVIGATION ECU WITH BRACKET (w/ Navigation System)

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18. REMOVE NO. 1 CLEARANCE WARNING BUZZER (w/ Intelligent Parking Assist System)

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19. REMOVE COOLER (ROOM TEMP. SENSOR) THERMISTOR

(a) Disconnect the connector and aspirator to remove the cooler (room temp. sensor) thermistor.

20. REMOVE ACCELERATOR PEDAL PAD

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21. REMOVE ACCELERATOR PEDAL

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22. REMOVE TELEPHONE ECU WIRE (w/ Manual (SOS) Switch)

(a) Disengage the clamp to remove the telephone ECU wire.

23. REMOVE NO. 1 NAVIGATION WIRE (w/ Navigation System)

(a) Disengage the clamp to remove the No. 1 navigation wire.

24. REMOVE NO. 2 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) Disengage the 4 claws to remove the No. 2 heater to register duct sub-assembly.

25. REMOVE REAR NO. 2 AIR DUCT

(a) Remove the front floor carpet clip.

(b) Remove the front floor carpet clip.

(c) Disengage the 2 guides and turn back the front floor carpet assembly as shown in the illustration.

(d) Disengage the 4 claws and remove the rear No. 2 air duct as shown in the illustration.

Remove in this Direction

26. REMOVE REAR NO. 1 AIR DUCT

(a) Disengage the 2 claws and remove the rear No. 1 air duct.

27. REMOVE REAR NO. 4 AIR DUCT

(a) Remove the front floor carpet clip.

(b) Remove the front floor carpet clip.

(c) Disengage the 2 guides and turn back the front floor carpet assembly as shown in the illustration.

(d) Disengage the 4 claws and remove the rear No. 4 air duct as shown in the illustration.

Remove in this Direction

28. REMOVE REAR NO. 3 AIR DUCT

(a) Disengage the 2 claws and remove the rear No. 3 air duct.

29. REMOVE FLOOR CARPET BRACKET RH

(a) Remove the clip.

Remove in this Direction

(b) Disengage the claw to remove the floor carpet bracket RH as shown in the illustration.

30. REMOVE FLOOR CARPET BRACKET LH

(a) Remove the clip.

Remove in this Direction

(b) Disengage the claw to remove the floor carpet bracket LH as shown in the illustration.

31. REMOVE NO. 1 CONSOLE BOX DUCT (w/ Rear Air Duct)

(a) Remove the No. 1 console box duct as shown in the illustration.

Remove in this Direction

32. REMOVE NO. 3 DASH PANEL INSULATOR PAD

(a) Cut each claw of the 2 clips and remove the No. 3 dash panel insulator pad. NOTICE: If the No. 3 dash panel insulator pad is damaged, replace it with a new one.

*a Cut

(b) Remove the 2 clips.

33. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the earth wire.

*a Earth Wire

(b) Disengage each clamp.

(c) Remove the bolt, screw, nut and No. 1 instrument panel brace sub-assembly.

	Bolt
	Screw
	Nut

34. REMOVE NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Remove the bolt (A) and disconnect the earth wire.

*a	Earth Wire
*b	Relay Block Assembly
	Bolt (A)
	Bolt (B)

(b) Remove the bolt (B).

(c) Disengage each clamp to separate the relay block assembly.

(d) Remove the bolt, screw, nut and No. 2 instrument panel brace sub-assembly.

	Bolt
	Screw
	Nut

35. REMOVE NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY

(a) Disengage each clamp.

	Bolt
	Nut

(b) Remove the bolt, nut and No. 3 instrument panel to cowl brace sub-assembly.

36. REMOVE HYBRID VEHICLE CONTROL ECU ASSEMBLY

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37. REMOVE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU

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38. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY

(a) Disconnect the connector.

*a	Earth Wire	*b	Connector Holder
	Connector		Bolt
	Nut	-	-

(b) Remove the 3 bolts and disconnect the 3 earth wires.

(c) Remove the 2 nuts and disconnect the connector holder.

(d) Disengage each clamp.

(e) Push down the part (A) in the direction indicated by the arrow (1), to release the lock, and then move the lock lever in the direction indicated by the arrow (2) shown in the illustration to disconnect the connector.

	Release the lock (1)
	Disconnect the connector (2)

NOTICE:

When disconnecting any airbag connector, take care not to damage the airbag wire harness.

(f) Disconnect the connector.

(g) Disengage each clamp to separate the instrument panel wire.

(h) Turn back the front floor mat as shown in the illustration.

(i) Disconnect the drain cooler hose. NOTICE: If the drain cooler hose is disconnected from the cooler unit drain hose grommet, make sure to replace the cooler unit drain hose grommet with a new one. Failure to do so may lead to water ingress.

*1 Cooler Unit Drain Hose Grommet

(j) Remove the cooler unit drain hose grommet.

(k) Remove the 2 hole plugs.

(l) Remove the 3 bolts.

(m) Remove the 4 bolts (A).

	Bolt (A)		Bolt (B)
	Nut	-	-

(n) Remove the bolt (B) and disconnect the brake pedal assembly.

(o) Remove the nut.

(p) Disengage each clamp.

*A	w/o Seat Heater	*B	w/ Seat Heater
	Remove in this Direction	-	-

(q) Disconnect each connector.

(r) Remove the instrument panel reinforcement assembly with air conditioner unit assembly as shown in the illustration.

39. REMOVE AIR CONDITIONER UNIT ASSEMBLY

(a) Remove the 3 bolts.

(b) w/ Claw:

(1) Disengage the 2 claws.

(c) Remove the air conditioner unit assembly from the instrument panel reinforcement assembly.