Last Modified: 11-20-2023 6.11:8.1.0 Doc ID: RM100000001RIR9
Model Year Start: 2021 Model: Camry HV Prod Date Range: [10/2020 -           ]
Title: A25A-FXS (EMISSION CONTROL): EGR VALVE: INSTALLATION; 2021 - 2024 MY Camry HV [10/2020 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2020 - 2024 MY Camry HV [09/2019 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. SET EGR VALVE ASSEMBLY

(a) Set the EGR valve assembly to the camshaft housing.

HINT:

At this time, do not install the parts with bolts.

(b) Install the No. 4 water by-pass hose to the EGR valve assembly and slide the clip to secure it.

(c) Connect the No. 8 water by-pass hose to the EGR valve assembly and slide the clip to secure it.

2. INSTALL EGR COOLER ASSEMBLY

Click here 2021 - 2024 MY Camry HV [10/2020 -        ]; A25A-FXS (EMISSION CONTROL): EGR COOLER: INSTALLATION

3. INSTALL EGR VALVE ASSEMBLY

(a) Using an 8 mm socket wrench, install the EGR valve assembly to the camshaft housing with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

4. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

(a) Install a new EGR inlet gasket to the intake manifold.

(b) Install a new EGR valve adapter gasket to the No. 1 EGR pipe sub-assembly.

(c) Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

5. CONNECT ENGINE WIRE

(a) Engage the 2 wire harness clamps to connect the engine wire.

(b) Install the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(c) Connect the EGR valve assembly connector.

(d) Engage the 3 hose clamps to connect the No. 1 fuel vapor feed hose and No. 2 fuel vapor feed hose.

*1

No. 1 Fuel Vapor Feed Hose

*2

No. 2 Fuel Vapor Feed Hose