Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM100000001JT6R |
Model Year Start: 2019 |
Model: Camry HV |
Prod Date Range: [09/2018 - 09/2019] |
Title: DOOR / HATCH: FRONT DOOR: DISASSEMBLY; 2019 MY Camry HV [09/2018 - 09/2019] |
DISASSEMBLY
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
|
Necessary Procedure
|
Effect/Inoperative Function when Necessary Procedure not Performed
|
Link
|
Disconnect cable from negative auxiliary battery terminal
|
Perform steering sensor zero point calibration
|
Lane departure alert system (w/ Steering Control)
|
|
Pre-collision system
|
Intelligent clearance sonar system*
|
Lighting system (w/ AFS)(EXT)
|
Memorize steering angle neutral point
|
Parking assist monitor system
|
|
Panoramic view monitor system
|
|
-
Door window regulator sub-assembly
-
Door glass
-
Door glass run
|
Initialize power window control system
|
-
Auto up and down function
-
Jam protection function
-
Remote control function
-
Key-linked function
-
Wireless transmitter-linked function
-
Key-off operation function
-
Catch protection function
-
Window open warning function
|
|
HINT:
-
Use the same procedure for the RH side and LH side.
-
The following procedure is for the LH side.
PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read Precaution thoroughly before servicing.
Click here
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
2. REMOVE LUGGAGE TRIM SERVICE HOLE COVER
Click here
3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
Click here
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
4. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
(a) Disengage the clip and guide to remove the front door lower frame bracket garnish.
|
|
5. REMOVE FRONT DOOR ARMREST COVER SUB-ASSEMBLY
(a) Using a moulding remover, disengage the 3 claws to remove the front door armrest cover sub-assembly.
|
|
6. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)
(a) Apply protective tape to the front door trim board sub-assembly as shown in the illustration.
|
Protective Tape
|
(b) Disengage the 3 clips, 15 claws and 8 guides as shown in the illustration.
|
Place Hand Here
|
|
Remove in this Direction
|
|
Order of Removal
|
(c) Disengage the guide as shown in the illustration.
|
Remove in this Direction
|
(d) Disconnect the connector to remove the multiplex network master switch assembly with front door upper armrest base panel.
7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)
(a) Apply protective tape to the front door trim board sub-assembly as shown in the illustration.
|
Protective Tape
|
(b) Disengage the 3 clips, 15 claws and 8 guides as shown in the illustration.
|
Place Hand Here
|
|
Remove in this Direction
|
|
Order of Removal
|
(c) Disengage the guide as shown in the illustration.
|
Remove in this Direction
|
(d) Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.
8. REMOVE FRONT ARMREST ASSEMBLY
(a) Disengage the guide to remove the front armrest assembly as shown in the illustration.
|
Remove in this Direction
|
9. REMOVE COURTESY LIGHT ASSEMBLY
Click here
10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY
(a) Apply protective tape to the front door panel as shown in the illustration.
|
Protective Tape
|
(c) Disengage the 10 clips as shown in the illustration.
|
Place Hand Here
|
|
Remove in this Direction
|
(d) Disengage the 7 claws and guide as shown in the illustration.
|
Remove in this Direction
|
(e) Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly as shown in the illustration.
*1
|
Front Door Inside Locking Cable Assembly
|
*2
|
Front Door Lock Remote Control Cable Assembly
|
|
Remove in this Direction
|
11. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP WITH FRONT DOOR VENT SEAL
(b) Remove the front door inner glass weatherstrip with front door vent seal as shown in the illustration.
|
Remove in this Direction
|
12. REMOVE FRONT DOOR VENT SEAL
(a) Remove the front door vent seal from the front door inner glass weatherstrip as shown in the illustration.
|
Remove in this Direction
|
13. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY
(a) Disengage the 3 claws to remove the front door inside handle sub-assembly.
14. REMOVE HOLE PLUG
Click here
15. REMOVE OUTER MIRROR INSTALL HOLE COVER
Click here
16. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER
Click here
17. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY
Click here
18. REMOVE FRONT DOOR SERVICE HOLE COVER
(a) Disengage the 2 clamps.
|
|
(b) Turn each front door weatherstrip clip 45 degrees and remove the 4 front door weatherstrip clips as shown in the illustration.
|
|
(c) Disengage the 3 clips to remove the front door service hole cover.
|
|
19. REMOVE DOOR SIDE AIRBAG SENSOR
Click here
20. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
(a) Remove the hole plug.
|
|
(b) for Driver Side:
(1) Connect the multiplex network master switch assembly.
(c) for Front Passenger Side:
(1) Connect the power window regulator switch assembly.
(d) Connect the cable to the negative (-) auxiliary battery terminal.
(e) Turn the power switch on (IG).
(f) Move the front door glass sub-assembly so that the door glass bolts can be seen.
(g) Turn the power switch off.
(h) Disconnect the cable from the negative (-) auxiliary battery terminal.
(i) for Driver Side:
(1) Disconnect the multiplex network master switch assembly.
(j) for Front Passenger Side:
(1) Disconnect the power window regulator switch assembly.
(k) Remove the 2 bolts.
NOTICE:
After the bolts are removed, do not allow the front door glass sub-assembly to fall.
|
|
(l) Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.
|
Remove in this Direction (1)
|
|
Remove in this Direction (2)
|
NOTICE:
Do not damage the front door glass sub-assembly.
21. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY
(a) Disengage the 2 claws to remove the front door No. 2 service hole cover.
|
|
(b) Disconnect the connector.
|
|
(c) Loosen the temporary bolt.
NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.
(d) Remove the 5 bolts.
(e) Remove the front door window regulator assembly.
(f) Remove the temporary bolt from the front door window regulator assembly.
22. REMOVE FRONT DOOR PANEL PROTECTOR
(a) Remove the front door panel protector.
|
|
23. REMOVE FRONT DOOR GLASS RUN
(a) Remove the front door glass run.
|
|
24. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
(a) Remove the 2 bolts.
|
Remove in this Direction
|
(b) Disengage the guide and remove the front door rear lower frame sub-assembly as shown in the illustration.
25. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY
(a) Disengage the 2 claws.
|
|
(b) Using a screwdriver, disconnect the connector.
(c) Disengage the 3 clamps.
|
|
(d) Disengage the 2 claws and move the lever as shown in the illustration.
|
Disengage in this Direction
|
(e) Remove the front door outside handle assembly as shown in the illustration.
|
Remove in this Direction
|
26. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)
(a) Remove the hole plug.
|
|
(b) Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.
|
|
27. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)
(a) Remove the hole plug.
|
|
(b) Using a T30 "TORX" socket wrench, loosen the screw.
|
|
(c) Disengage the 2 guides and claw and remove the front door outside handle cover.
28. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD
(a) Disengage the 3 claws to remove the front door front outside handle pad.
|
|
29. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD
(a) Disengage the 3 guides and claw to remove the front door rear outside handle pad.
|
|
30. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY
Click here
31. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Using a T30 "TORX" socket wrench, remove the screw.
|
|
(b) Slide the front door outside handle frame sub-assembly as shown in the illustration to disengage the claw and then remove the front door outside handle frame sub-assembly.
32. REMOVE FRONT DOOR LOCK OPEN ROD
(a) Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.
|
Remove in this Direction (1)
|
|
Remove in this Direction (2)
|
33. REMOVE FRONT DOOR CHECK ASSEMBLY
(a) Remove the 2 nuts, bolt and front door check assembly.
|
Nut
|
|
Bolt
|
34. REMOVE FRONT DOOR WEATHERSTRIP
(a) Using a clip remover, disengage the 25 clips and remove the front door weatherstrip.
|
|
35. REMOVE DOOR FRAME GARNISH
(a) Disengage the 3 claws to remove the door frame garnish.
|
|
36. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY
(a) Remove the 2 bolts.
|
Remove in this Direction
|
(b) Disengage the guide and remove the front door front lower frame sub-assembly as shown in the illustration.
37. REMOVE FRONT DOOR PANEL CUSHION
(a) Disengage the 2 claws to remove the front door panel cushion.
|
|
38. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP
(a) Disengage the 8 clips to remove the front door No. 2 weatherstrip.
|
|
39. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY
Click here
40. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER
Click here
41. REMOVE DOOR WINDOW FRAME MOULDING CLIP
(a) Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to remove the door window frame moulding clip.
*a
|
Protective Tape
|
|
Remove in this Direction
|
42. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING
Click here
43. REMOVE FRONT DOOR REAR OUTSIDE SEAL
(a) Disengage the guide to remove the front door rear outside seal.
|
|
44. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING
Click here
|