Last Modified: 11-20-2023 6.11:8.1.0 Doc ID: RM100000001F170
Model Year Start: 2019 Model: Camry HV Prod Date Range: [09/2018 - 10/2020]
Title: HEATING / AIR CONDITIONING: COMPRESSOR: REMOVAL; 2019 - 2020 MY Camry HV [09/2018 - 10/2020]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during compressor with motor assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedures

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: When performing learning using the Techstream.

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; PARK ASSIST / MONITORING: INTELLIGENT CLEARANCE SONAR SYSTEM: CALIBRATION

Disconnect cable from negative auxiliary battery terminal

Perform steering sensor zero point calibration

Lane departure alert system (w/ Steering Control)

2018 - 2020 MY Camry HV [07/2017 - 10/2020]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Pre-collision system

Intelligent clearance sonar system*

Lighting system (w/ AFS)(EXT)

Memorize steering angle neutral point

Parking assist monitor system

2018 - 2024 MY Camry HV [07/2017 -        ]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system

2018 - 2020 MY Camry HV [07/2017 - 10/2020]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM: INITIALIZATION

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    for NICKEL METAL HYDRIDE BATTERY: Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for NICKEL METAL HYDRIDE BATTERY): PRECAUTION

    for LITHIUM-ION BATTERY: Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): PRECAUTION

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2018 - 2019 MY Camry HV [07/2017 - 09/2019]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION 2020 - 2024 MY Camry HV [09/2019 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

for HFC-134a (R134a):

Click here 2019 - 2020 MY Camry HV [09/2018 - 10/2020]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFC-134a(R134a)): REPLACEMENT+

for HFO-1234yf (R1234yf):

Click here 2018 - 2024 MY Camry HV [07/2017 -        ]; HEATING / AIR CONDITIONING: REFRIGERANT(for HFO-1234yf(R1234yf)): REPLACEMENT+

2. REMOVE SERVICE PLUG GRIP

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: REMOVAL

3. CHECK TERMINAL VOLTAGE

(a) Disconnect the engine room main wire.

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL+

(b) Remove the connector cover assembly.

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

(c) Check the terminal voltage.

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

(d) Install the connector cover assembly.

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HYBRID / BATTERY CONTROL: HV BATTERY (for NICKEL METAL HYDRIDE BATTERY): REMOVAL+

(e) Connect the engine room main wire.

Click here 2018 - 2024 MY Camry HV [07/2017 -        ]; HYBRID / BATTERY CONTROL: FRAME WIRE: INSTALLATION+

4. REMOVE COOL AIR INTAKE DUCT SEAL

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; EXTERIOR PANELS / TRIM: FRONT BUMPER: REMOVAL+

5. REMOVE INLET AIR CLEANER ASSEMBLY

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

6. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.

(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

7. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose sub-assembly from the compressor with motor assembly.

(b) Remove the O-ring from the No. 1 cooler refrigerant discharge hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

8. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY

(a) Disconnect the 2 connectors.

(b) Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.

*a

Connector (A)

*b

Connector (B)

*c

Green-colored Lock

Slide

CAUTION:

Make sure to wear insulated gloves.

NOTICE:

Insulate the disconnected terminals and connector with insulating tape.

(c) Disconnect the connector (B).

(d) Remove the bolt and 2 nuts.

Bolt

Nut

(e) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with motor assembly.