Last Modified: 11-20-2023 6.11:8.1.0 Doc ID: RM100000001E4W4
Model Year Start: 2019 Model: Camry HV Prod Date Range: [09/2018 - 10/2020]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY; 2019 - 2020 MY Camry HV [09/2018 - 10/2020]

DISASSEMBLY

PROCEDURE

1. REMOVE NO. 2 AIR DUCT

(a) Remove the screw.

*a

View A

Front

(b) Disengage the 3 claws to remove the No. 2 air duct.

NOTICE:

Be careful not to deform or damage the lower heater case of the air conditioner unit assembly when removing the No. 2 air duct.

2. REMOVE ASPIRATOR

(a) Disengage the guide and 2 claws to remove the aspirator.

3. REMOVE BLOWER ASSEMBLY

Click here 2019 - 2020 MY Camry HV [09/2018 - 10/2020]; HEATING / AIR CONDITIONING: BLOWER UNIT: REMOVAL+

4. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

(a) Disconnect the connector.

Remove in this Direction

(b) Remove the screw.

(c) Disengage the guide to remove the air conditioning amplifier assembly as shown in the illustration.

5. REMOVE AIR CONDITIONING HARNESS ASSEMBLY

(a) Disconnect each connector.

(b) Disengage each clamp to remove the air conditioning harness assembly.

6. REMOVE HEATER COVER

(a) Remove the screw.

Remove in this Direction

(b) Remove the heater cover as shown in the illustration.

7. REMOVE DRAIN COOLER HOSE

(a) Remove the drain cooler hose.

8. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and No. 1 air conditioning radiator damper servo sub-assembly.

9. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 2 screws and No. 2 air conditioning radiator damper servo sub-assembly.

10. REMOVE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 2 screws and No. 3 air conditioning radiator damper servo sub-assembly.

11. REMOVE HEATER PIPE GROMMET

(a) Remove the heater pipe grommet.

12. REMOVE HEATER CLAMP

(a) Disengage the 3 claws to remove the heater clamp.

13. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

Remove in this Direction

(a) Remove the heater radiator unit sub-assembly as shown in the illustration.

NOTICE:

Prepare a drain pan or cloth in case the coolant leaks.

14. REMOVE GROMMET SUB-ASSEMBLY

(a) Remove the grommet sub-assembly.

15. REMOVE COOLER EXPANSION VALVE

(a) Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.

(b) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

16. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Remove the 2 screws.

(b) Disengage the 10 claws to remove the upper heater case with No. 1 cooler evaporator sub-assembly from the lower heater case.

(c) Disengage the clamp.

(d) Remove the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor from the upper heater case.

17. REMOVE NO. 1 COOLER THERMISTOR

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: REMOVAL+