Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM1000000016297 |
Model Year Start: 2018 |
Model: Camry HV |
Prod Date Range: [07/2017 - 10/2020] |
Title: A25A-FXS (FUEL): FUEL TANK: REMOVAL; 2018 - 2020 MY Camry HV [07/2017 - 10/2020] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Auxiliary battery terminal is disconnected/reconnected
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Perform steering sensor zero point calibration
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Lane departure alert system (w/ Steering Control)
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Pre-collision system
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Intelligent clearance sonar system*
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Lighting system (w/ AFS)(EXT)
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Memorize steering angle neutral point
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Parking assist monitor system
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Panoramic view monitor system
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Gas leak from exhaust system is repaired
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Inspection after repair
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Poor idle, etc.
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Engine start function, etc.
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PROCEDURE
1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Click here
2. DRAIN FUEL
3. REMOVE CENTER EXHAUST PIPE ASSEMBLY
Click here
4. REMOVE NO. 2 FLOOR UNDER COVER
Click here
5. REMOVE NO. 1 FUEL TANK PROTECTOR
(a) Remove the 3 clips and No. 1 fuel tank protector from the fuel tank assembly.
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6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
Click here
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7. DISCONNECT FUEL TANK TO FILLER PIPE HOSE
(a) Disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
Click here
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8. REMOVE FUEL TANK ASSEMBLY
CAUTION:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
(a) Support the fuel tank assembly using an engine lifter.
HINT:
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
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(b) Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
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(c) Lower the engine lifter to remove the fuel tank assembly.
NOTICE:
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Be careful not to drop the fuel tank assembly.
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When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
9. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Disengage the 2 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
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10. REMOVE NO. 1 FUEL TANK CUSHION
(a) Remove the 2 No. 1 fuel tank cushions from the fuel tank assembly.
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11. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
(a) Disengage the 2 claws and remove the No. 1 fuel tank protector sub-assembly from the fuel tank assembly.
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