Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM10000000156BP |
Model Year Start: 2018 |
Model: Camry HV |
Prod Date Range: [07/2017 - 09/2018] |
Title: WINDOW / GLASS: WINDSHIELD GLASS: REMOVAL; 2018 MY Camry HV [07/2017 - 09/2018] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass sub-assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Disconnect cable from negative auxiliary battery terminal
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Perform steering sensor zero point calibration
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Lane departure alert system (w/ Steering Control)
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Pre-collision system
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Intelligent clearance sonar system*1
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Lighting system (w/ AFS)(EXT)
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Memorize steering angle neutral point
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Parking assist monitor system
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Panoramic view monitor system
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-
Forward recognition camera
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Windshield glass
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Adjust forward recognition camera
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-
Dynamic radar cruise control system
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Forward recognition camera system
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Lane departure alert system (w/ Steering Control)
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Pre-collision system
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Lighting System (EXT)
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Inner rear view mirror assembly*2
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Re-registration of codes in the garage door opener system
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Register Transmitter Code
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Rolling Code Systems
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Garage door opener system
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NOTICE:
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-collision system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
PROCEDURE
1. REMOVE WINDSHIELD OUTSIDE MOULDING LH
Click here
2. REMOVE WINDSHIELD OUTSIDE MOULDING RH
HINT:
Use the same procedure as for the LH side.
3. REMOVE FRONT WIPER ARM HEAD CAP
Click here
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
Click here
5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
Click here
6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
Click here
7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
HINT:
Use the same procedure as for the LH side.
8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here
9. REMOVE INNER REAR VIEW MIRROR ASSEMBLY
Click here
10. REMOVE AIR CONDITIONING THERMISTOR ASSEMBLY
Click here
11. REMOVE FORWARD RECOGNITION CAMERA
Click here
12. REMOVE ROOF HEADLINING ASSEMBLY
Click here
13. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY
(a) Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.
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Protective Tape
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(b) Using a knife, cut off the windshield outside moulding as shown in the illustration.
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*1
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Windshield Glass
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*2
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Windshield Outside Moulding
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*a
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Cut
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(c) Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.
HINT:
Matchmarks are not necessary if the windshield glass is not going to be reused.
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(d) Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.
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*1
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Windshield Glass Stopper
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*2
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Front Window Inner Center Moulding
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*a
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Piano Wire
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(e) Tie both wire ends to wooden blocks or similar objects that can serve as handles.
(f) Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.
NOTICE:
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When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.
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To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.
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Be careful not to damage the front window inner center moulding.
(g) Disengage the windshield glass stoppers.
*A
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for 1-piece Type
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*B
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for 2-piece Type
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*1
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No. 1 Windshield Glass Stopper
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*2
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No. 2 Windshield Glass Stopper
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NOTICE:
-
The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting the adhesive.
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To prevent the windshield glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.
HINT:
Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.
(h) Using suction cups, remove the windshield glass sub-assembly.
NOTICE:
-
Be careful not to drop the windshield glass sub-assembly.
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Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.
14. REMOVE WINDOW GLASS ADHESIVE DAM
(a) When reusing the windshield glass:
(1) Using a scraper, remove the window glass adhesive dam.
NOTICE:
-
Be careful not to damage the windshield glass.
-
Be sure to replace the window glass adhesive dams with a new one.
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15. REMOVE NO. 2 WINDOW GLASS ADHESIVE DAM
(a) When reusing the windshield glass:
(1) Using a scraper, remove the 2 No. 2 window glass adhesive dams.
NOTICE:
-
Be careful not to damage the windshield glass.
-
Be sure to replace the No. 2 window glass adhesive dams with new ones.
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16. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) When reusing the windshield glass:
(1) Using a scraper, remove the windshield outside moulding.
NOTICE:
-
Be careful not to damage the windshield glass.
-
Be sure to replace the windshield outside moulding with a new one.
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17. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)
(a) When reusing the windshield glass:
(1) Using a scraper, remove the 2 No. 1 windshield glass stoppers.
NOTICE:
-
Be careful not to damage the windshield glass.
-
Be sure to replace the 1-piece type No. 1 windshield glass stoppers with new 2-piece type No. 1 and No. 2 windshield glass stoppers.
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18. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) When reusing the windshield glass:
(1) Using a scraper, remove the 2 No. 2 windshield glass stoppers.
NOTICE:
-
Be careful not to damage the windshield glass.
-
Be sure to replace the No. 2 windshield glass stoppers with new ones.
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19. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Remove the 2 No. 1 windshield glass stoppers from the vehicle body.
NOTICE:
Be sure to replace the No. 1 windshield glass stoppers with new ones.
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20. REMOVE FRONT WINDOW INNER CENTER MOULDING
HINT:
Perform the following procedure only when replacement of a front window inner center moulding is necessary.
(a) Place matchmarks on the windshield glass at the locations indicated in the illustration.
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*A
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Back Side
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*a
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Matchmark
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(b) Using a scraper, remove the front window inner center moulding.
NOTICE:
-
Be careful not to damage the windshield glass.
-
Be sure to replace the front window inner center moulding with a new one.
21. CLEAN WINDSHIELD GLASS
(a) When reusing the windshield glass:
(1) Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.
NOTICE:
Be careful not to damage the windshield glass.
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(2) Clean the outer circumference of the windshield glass with a non-residue solvent.
NOTICE:
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Do not touch the windshield glass surface after cleaning it.
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Even if using a new windshield glass, clean it with a non-residue solvent.
22. CLEAN VEHICLE BODY
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut off any excess adhesive on the contact surface of the vehicle body as shown in the illustration.
*a
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Vehicle Body
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Adhesive
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Standard Dimension:
Area
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Dimension
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a
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1.0 mm (0.0394 in.) or more
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NOTICE:
Be careful not to damage the vehicle body.
HINT:
Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.
(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.
HINT:
Even if all of the adhesive has been removed, clean the vehicle body.
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