HYBRID / BATTERY CONTROL: FRAME WIRE: INSTALLATION; 2018 - 2024 MY Camry HV [07/2017 - ]

Last Modified: 11-20-2023	6.11:8.1.0	Doc ID: RM1000000014XMD
Model Year Start: 2018	Model: Camry HV	Prod Date Range: [07/2017 - ]
Title: HYBRID / BATTERY CONTROL: FRAME WIRE: INSTALLATION; 2018 - 2024 MY Camry HV [07/2017 - ]

INSTALLATION

PROCEDURE

1. INSTALL FLOOR UNDER WIRE

CAUTION:

Be sure to wear insulated gloves.

(a) Insert the HV floor under wire into the floor panel hole and engage the grommet.

(b) Install 2 new clamps in the order shown in the illustration.

(c) Install the nut.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(d) Install the 2 nuts and new clamp in the order shown in the illustration.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(e) Install the nut.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(f) Connect the HV floor under wire connector.

(g) Engage the clamp.

(h) Install the 2 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(i) Install the HV floor under wire with the 2 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

2. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Connect the transmission control cable assembly to the vehicle body with the 2 nuts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

3. INSTALL CENTER NO. 2 FLOOR HEAT INSULATOR

(a) Install the center No. 2 floor heat insulator with the 3 nuts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

4. INSTALL NO. 1 FLOOR UNDER COVER (for RH Side)

Click here

5. INSTALL EXHAUST MANIFOLD

Click here

6. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Click here

7. CONNECT FLOOR UNDER WIRE

CAUTION:

Be sure to wear insulated gloves.

(a) Connect the floor wire connector.

(b) Connect the shield ground to the HV battery.

(c) Connect the 2 HV battery junction block assembly connectors.

NOTICE:

Make sure that the connectors are connected securely.

8. INSTALL NO. 1 HV BATTERY COVER PANEL RH

for NICKEL METAL HYDRIDE BATTERY:
Click here
for LITHIUM-ION BATTERY:
Click here

9. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click here

10. INSTALL REAR UNDER COVER

Click here

11. INSTALL REAR UNDER SIDE COVER LH

Click here

12. INSTALL REAR DOOR SCUFF PLATE LH

Click here

13. INSTALL REAR UNDER SIDE COVER RH

Click here

14. INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

15. INSTALL REAR SEAT CUSHION LOCK HOOK

Click here

16. INSTALL REAR SEAT CUSHION ASSEMBLY

Click here

17. CONNECT FLOOR UNDER WIRE

Click here

18. CONNECT ENGINE ROOM MAIN WIRE

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

Do not allow any foreign matter or water to enter the inverter with converter assembly.

(a) Connect the inverter with converter assembly connector and move the lock lever to lock them.

NOTICE:

Do not touch the waterproof seal or terminals of the connectors.
To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.
Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connectors.

19. INSTALL SERVICE PLUG GRIP

Click here

20. INSPECT FOR EXHAUST GAS LEAK

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

(a) Perform "Inspection After Repair" after repairing an exhaust gas leak.

Click here