Last Modified: 11-20-2023 6.11:8.1.0 Doc ID: RM1000000014VNQ
Model Year Start: 2018 Model: Camry HV Prod Date Range: [07/2017 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM: Brake Actuator Operation Sound is Loud during Initial Check; 2018 - 2024 MY Camry HV [07/2017 -        ]

Brake Actuator Operation Sound is Loud during Initial Check

CAUTION / NOTICE / HINT

NOTICE:

After replacing the brake actuator assembly, perform linear solenoid valve offset learning, ABS holding solenoid valve learning, yaw rate and acceleration sensor zero point calibration and system information memorization after performing "Reset Memory".

Click here 2018 MY Camry HV [07/2017 - 09/2018]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM: INITIALIZATION 2019 - 2020 MY Camry HV [09/2018 - 10/2020]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM: INITIALIZATION 2021 MY Camry HV [10/2020 - 08/2021]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM: INITIALIZATION 2022 - 2024 MY Camry HV [08/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM: INITIALIZATION

PROCEDURE

1.

PERFORM ROAD TEST

(a) After turning the power switch on (READY), compare the operating sound of the brake actuator the first time the vehicle speed reaches approximately 25 km/h (16 mph) with a known good vehicle of the same model.

OK:

The operating sound is the same or quieter than that of a known good vehicle of the same model.

HINT:

When the vehicle speed reaches approximately 20 km/h (12 mph), the initial check of the brake actuator assembly is performed and pump motor operation sounds are generated.

OK

END

NG

2.

CHECK BRAKE ACTUATOR BOLT CUSHION

(a) Check that the cushion of the brake actuator bracket assembly is not worn, damaged or deformed.

OK:

The brake actuator bracket assembly is not worn, damaged or deformed.

NG

REPLACE BRAKE ACTUATOR BOLT CUSHION

OK

3.

ADJUST INSTALLATION OF BRAKE ACTUATOR ASSEMBLY

(a) Drain the brake fluid.

(b) Disconnect all brake lines from the brake actuator assembly.

Click here 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: REMOVAL 2021 - 2024 MY Camry HV [10/2020 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: REMOVAL

(c) Connect each brake line so that the cushion of the brake actuator assembly is tensioned evenly.

Click here 2018 - 2024 MY Camry HV [07/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: INSTALLATION

NOTICE:

After connecting all the brake lines, add brake fluid and bleed the brake system.

Click here 2018 MY Camry HV [07/2017 - 09/2018]; BRAKE SYSTEM (OTHER): BRAKE FLUID: BLEEDING 2019 - 2024 MY Camry HV [09/2018 -        ]; BRAKE SYSTEM (OTHER): BRAKE FLUID: BLEEDING

HINT:

By reducing the tension on the brake lines and cushion, the operating sound of the brake actuator assembly may be reduced.

(d) Check that no brake lines interfere the vehicle body or other components.

NEXT

4.

RECHECK SYMPTOM

(a) Perform a road test and check the magnitude of the operating sound again.

OK:

The operating sound is the same or quieter than that of a known good vehicle of the same model.

OK

END

NG

REPLACE BRAKE ACTUATOR ASSEMBLY 2018 - 2020 MY Camry HV [07/2017 - 10/2020]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: REMOVAL 2021 - 2024 MY Camry HV [10/2020 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: REMOVAL