A25A-FKS (FUEL): FUEL MAIN VALVE: REMOVAL; 2021 - 2024 MY Camry [10/2020

Last Modified: 11-20-2023	6.11:8.1.0	Doc ID: RM100000001T3MY
Model Year Start: 2021	Model: Camry	Prod Date Range: [10/2020 - ]
Title: A25A-FKS (FUEL): FUEL MAIN VALVE: REMOVAL; 2021 - 2024 MY Camry [10/2020 - ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel main valve removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed
Battery terminal is disconnected/reconnected	Perform steering sensor zero point calibration	Lane Tracing Assist System
	Perform steering sensor zero point calibration	Pre-collision System
	Memorize steering angle neutral point	Parking Assist Monitor System
	Memorize steering angle neutral point	Panoramic View Monitor System
Replacement of fuel pump	Inspection after repair	Poor idle, etc. Engine start function, etc.

CAUTION:

Never perform work on fuel system components near any possible ignition sources.
Vaporized fuel could ignite, resulting in a serious accident.

Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

NOTICE:

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.
When replacing the fuel filter, replace it together with the fuel suction plate sub-assembly.

Tube

PROCEDURE

1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click here

2. REMOVE FUEL SENDER GAUGE ASSEMBLY

Click here

3. SEPARATE FUEL FILTER

(a) Disengage the clamp to disconnect the tube from the fuel filter.

(b) Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws.

*a	Protective Tape

NOTICE:

Do not damage the fuel sub-tank and fuel filter.
Pull out the fuel filter carefully because the O-ring is firmly installed between the fuel filter and fuel sub-tank.
Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.
Click here

*a	Protective Tape

(d) Remove the O-ring from the fuel sub-tank.

4. REMOVE FUEL MAIN VALVE ASSEMBLY (for Low Pressure)

(a) Remove the clip from the fuel filter.

(b) Using a screwdriver with its tip wrapped with protective tape, remove the fuel main valve assembly from the fuel filter.

NOTICE:

Pull out the fuel main valve assembly carefully because the O-rings are firmly installed between the fuel main valve assembly and fuel filter.
Do not damage the fuel filter.

*a	Protective Tape

O-ring

5. REMOVE FUEL MAIN VALVE ASSEMBLY (for High Pressure)

(a) Remove the clip from the fuel filter.

(b) Using a screwdriver with its tip wrapped with protective tape, remove the fuel main valve assembly from the fuel filter.

NOTICE:

Pull out the fuel main valve assembly carefully because the O-rings are firmly installed between the fuel main valve assembly and fuel filter.
Do not damage the fuel filter.

*a	Protective Tape

NOTICE:

Do not remove the mesh and mini-clip from the fuel main valve assembly.

*1	O-ring
*a	Mesh
*b	Mini-clip