Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM100000001S8QB |
Model Year Start: 2021 |
Model: Camry |
Prod Date Range: [10/2020 -
] |
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY; 2021 - 2024 MY Camry [10/2020 - ] |
DISASSEMBLY
PROCEDURE
1. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY
(b) Disengage the 4 claws to remove the No. 3 air duct sub-assembly.
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2. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY
(a) Disengage the 4 claws to remove the No. 2 air duct sub-assembly.
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3. REMOVE NO. 2 AIR DUCT
(a) Remove the screw.
*a
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View A
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Front
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(b) Disengage the 3 claws to remove the No. 2 air duct.
NOTICE:
Be careful not to deform or damage the lower heater case of the air conditioner unit assembly when removing the No. 2 air duct.
4. REMOVE GROMMET (for Manual Air Conditioning System)
(a) Disengage the 2 claws to remove the grommet.
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5. REMOVE ASPIRATOR (for Automatic Air Conditioning System)
(a) Disengage the guide and 2 claws to remove the aspirator.
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6. REMOVE BLOWER ASSEMBLY
Click here
7. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY
(a) Disconnect the connector.
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Remove in this Direction
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(b) Remove the screw.
(c) Disengage the guide to remove the air conditioning amplifier assembly as shown in the illustration.
8. REMOVE AIR CONDITIONING HARNESS ASSEMBLY
(a) for Single Type:
(1) Disconnect each connector.
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(2) Disengage each clamp to remove the air conditioning harness assembly.
(b) for Dual Type:
(1) Disconnect each connector.
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(2) Disengage each clamp to remove the air conditioning harness assembly.
9. REMOVE HEATER COVER
(a) Remove the screw.
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Remove in this Direction
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(b) Remove the heater cover as shown in the illustration.
10. REMOVE DRAIN COOLER HOSE
(a) Remove the drain cooler hose.
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11. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY
(a) Remove the 3 screws and No. 1 air conditioning radiator damper servo sub-assembly.
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12. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Dual Type)
(a) Remove the 2 screws and No. 2 air conditioning radiator damper servo sub-assembly.
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13. REMOVE HEATER PIPE GROMMET
(a) Remove the heater pipe grommet.
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14. REMOVE HEATER CLAMP
(a) Disengage the 3 claws to remove the heater clamp.
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15. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
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Remove in this Direction
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(a) Remove the heater radiator unit sub-assembly as shown in the illustration.
NOTICE:
Prepare a drain pan or cloth in case the coolant leaks.
16. REMOVE GROMMET SUB-ASSEMBLY
(a) Remove the grommet sub-assembly.
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17. REMOVE COOLER EXPANSION VALVE
(a) Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.
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(b) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.
18. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY
(a) Remove the 2 screws.
(b) Disengage the 10 claws to remove the upper heater case with No. 1 cooler evaporator sub-assembly from the lower heater case.
(d) Remove the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor from the upper heater case.
NOTICE:
When the No. 1 cooler evaporator sub-assembly is removed, make sure to install a new one. The No. 1 cooler evaporator sub-assembly cannot be reused.
19. REMOVE NO. 1 COOLER THERMISTOR
Click here
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