Last Modified: 11-20-2023 6.11:8.1.0 Doc ID: RM100000001RIRQ
Model Year Start: 2021 Model: Camry Prod Date Range: [10/2020 -           ]
Title: A25A-FKS (EMISSION CONTROL): EGR VALVE: INSTALLATION; 2021 - 2024 MY Camry [10/2020 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2020 - 2024 MY Camry [03/2020 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. SET EGR VALVE ASSEMBLY

(a) Set the EGR valve assembly to the camshaft housing.

HINT:

At this time, do not install the parts with bolts.

(b) Install the No. 4 water by-pass hose to the EGR valve assembly and slide the clip to secure it.

(c) Connect the No. 8 water by-pass hose to the EGR valve assembly and slide the clip to secure it.

2. INSTALL EGR COOLER ASSEMBLY

(a) Install a new EGR cooler gasket to the EGR cooler assembly.

NOTICE:

Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

*a

Claw

(b) Install a new EGR valve gasket to the EGR cooler assembly.

NOTICE:

Make sure that the claws of the EGR valve gasket are toward the EGR cooler assembly side.

(c) Type A:

(1) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 3 bolts and 2 nuts.

(2) Tighten the 3 bolts and 2 nuts in the order shown in the illustration.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

*a

Bolt or Nut

(d) Type B:

(1) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 2 bolts and 3 nuts.

(2) Tighten the 2 bolts and 3 nuts in the order shown in the illustration.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(e) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.

3. INSTALL EGR VALVE ASSEMBLY

(a) Using an 8 mm socket wrench, install the EGR valve assembly to the camshaft housing with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

4. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

(a) Install a new EGR inlet gasket to the intake manifold.

(b) Install a new EGR valve adapter gasket to the No. 1 EGR pipe sub-assembly.

(c) Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

5. CONNECT ENGINE WIRE

(a) Engage the 2 wire harness clamps to connect the engine wire.

(b) Install the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(c) Connect the EGR valve assembly connector.

(d) Connect the No. 5 engine wire connector.

6. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

Click here 2018 - 2024 MY Camry [06/2017 -        ]; 2GR-FKS (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+

7. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Click here 2021 - 2024 MY Camry [10/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

8. ADD ENGINE COOLANT

Click here 2019 - 2024 MY Camry [08/2018 -        ]; MAINTENANCE: A25A-FKS COOLANT: REPLACEMENT+

9. INSPECT FOR COOLANT LEAK

Click here 2019 - 2024 MY Camry [08/2018 -        ]; A25A-FKS (COOLING): COOLING SYSTEM: ON-VEHICLE INSPECTION+

10. INSPECT FOR EXHAUST GAS LEAK

Click here 2020 - 2024 MY Camry [03/2020 -        ]; A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION+