Last Modified: 11-20-2023 6.11:8.1.0 Doc ID: RM100000001R9O7
Model Year Start: 2021 Model: Camry Prod Date Range: [10/2020 -           ]
Title: A25A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: INSTALLATION; 2021 - 2024 MY Camry [10/2020 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2020 - 2024 MY Camry [03/2020 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. INSTALL VACUUM HOSE

(a) Install the vacuum hose to the intake manifold.

2. INSTALL NO. 1 ENGINE COVER

(a) Install the No. 1 engine cover with the clip.

3. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET

(a) Install a new No. 1 intake manifold to head gasket to the intake manifold.

4. INSTALL INTAKE MANIFOLD

(a) w/o Stud Bolt:

(1) Temporarily install the intake manifold to the cylinder head sub-assembly with the 5 bolts.

(2) Tighten the 5 bolts in the order shown in the illustration.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(b) w/ Stud Bolt:

(1) Temporarily install the intake manifold to the cylinder head sub-assembly.

(2) Using an E8 "TORX" socket wrench, install the 2 stud bolts.

Torque:

6.5 N·m {66 kgf·cm, 58 in·lbf}

(3) Temporarily install the 3 bolts and 2 nuts.

(4) Tighten the 3 bolts and 2 nuts in the order shown in the illustration.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

5. CONNECT NO. 2 FUEL VAPOR FEED HOSE

(a) Connect the No. 2 fuel vapor feed hose to the intake manifold.

6. CONNECT NO. 3 WATER BY-PASS PIPE

(a) Using an 8 mm socket wrench, connect the No. 3 water by-pass pipe to the intake manifold with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(b) Connect the No. 5 water by-pass hose to the No. 3 water by-pass pipe and slide the clip to secure it.

7. INSTALL NO. 2 WATER BY-PASS PIPE

(a) Temporarily install the No. 2 water by-pass pipe to the cylinder block sub-assembly with the bolt (B).

(b) Using an 8 mm socket wrench, temporarily install the No. 2 water by-pass pipe to the intake manifold with the 2 bolts (A).

(c) Tighten the bolt (B).

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(d) Using the 8 mm socket wrench, tighten the 2 bolts (A).

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

8. CONNECT ENGINE WIRE

(a) Engage the wire harness clamp to connect the engine wire.

(b) Install the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

9. INSTALL E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

Click here 2018 - 2024 MY Camry [03/2017 -        ]; A25A-FKS (EMISSION CONTROL): VACUUM SENSOR: INSTALLATION+

10. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

Click here 2021 - 2024 MY Camry [10/2020 -        ]; A25A-FKS (EMISSION CONTROL): EGR VALVE: INSTALLATION+

11. CONNECT ENGINE WIRE

Click here 2021 - 2024 MY Camry [10/2020 -        ]; A25A-FKS (EMISSION CONTROL): EGR VALVE: INSTALLATION+

12. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

Click here 2018 - 2024 MY Camry [03/2017 -        ]; A25A-FKS (ENGINE CONTROL): THROTTLE BODY: INSTALLATION

13. INSTALL INLET AIR CLEANER ASSEMBLY

Click here 2021 - 2024 MY Camry [10/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

14. INSTALL COOL AIR INTAKE DUCT SEAL

Click here 2021 - 2024 MY Camry [10/2020 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER: INSTALLATION+