Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM100000001R9O6 |
Model Year Start: 2021 |
Model: Camry |
Prod Date Range: [10/2020 -
] |
Title: A25A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL; 2021 - 2024 MY Camry [10/2020 - ] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Replacement of throttle body assembly
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Cleaning the deposits from the throttle body assembly
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Gas leak from exhaust system is repaired
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Inspection After Repair
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Poor idle, etc.
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Engine start function, etc.
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NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. REMOVE COOL AIR INTAKE DUCT SEAL
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2. REMOVE INLET AIR CLEANER ASSEMBLY
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3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY
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4. DISCONNECT ENGINE WIRE
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5. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY
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6. REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)
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7. DISCONNECT ENGINE WIRE
(b) Disengage the wire harness clamp and disconnect the engine wire.
8. REMOVE NO. 2 WATER BY-PASS PIPE
(a) Using an 8 mm socket wrench, remove the 2 bolts (A) and separate the No. 2 water by-pass pipe from the intake manifold.
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(b) Remove the bolt (B) and No. 2 water by-pass pipe from the cylinder block sub-assembly.
9. DISCONNECT NO. 3 WATER BY-PASS PIPE
(a) Slide the clip and disconnect the No. 5 water by-pass hose from the No. 3 water by-pass pipe.
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(b) Using an 8 mm socket wrench, remove the bolt and disconnect the No. 3 water by-pass pipe from the intake manifold.
10. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE
(a) Disconnect the No. 2 fuel vapor feed hose from the intake manifold.
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11. REMOVE INTAKE MANIFOLD
(a) w/o Stud Bolt:
(1) Remove the 5 bolts and intake manifold from the cylinder head sub-assembly.
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(b) w/ Stud Bolt:
(1) Remove the 3 bolts and 2 nuts.
(2) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and intake manifold from the cylinder head sub-assembly.
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12. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET
(a) Remove the No. 1 intake manifold to head gasket from the intake manifold.
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13. REMOVE NO. 1 ENGINE COVER
(a) Remove the clip and No. 1 engine cover.
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14. REMOVE VACUUM HOSE
(a) Remove the vacuum hose from the intake manifold.
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