Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM100000001KVRP |
Model Year Start: 2020 |
Model: Camry |
Prod Date Range: [09/2019 - 03/2020] |
Title: FRONT SUSPENSION: FRONT SUSPENSION MEMBER: REMOVAL; 2020 MY Camry [09/2019 - 03/2020] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front frame assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Battery terminal is disconnected/reconnected
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Perform steering sensor zero point calibration
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Lane departure alert system (w/ Steering Control)
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Pre-collision system
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Intelligent clearance sonar system*
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Memorize steering angle neutral point
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Parking Assist Monitor System
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Panoramic view monitor system
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Replacement of ECM
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Vehicle Identification Number (VIN) registration
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MIL comes on
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for A25A-FKS:
for 2GR-FKS:
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ECU communication ID registration (Immobiliser system)
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Engine start function
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w/ Smart Key System:
w/o Smart Key System:
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-
Replacement of engine assembly
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Gas leak from exhaust system is repaired
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Inspection After Repair
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Poor idle, etc.
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Engine start function, etc.
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for A25A-FKS:
for 2GR-FKS:
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Replacement of automatic transaxle assembly
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Reset memory
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Input transaxle compensation code into ECM
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Perform road test to allow ECM to learn
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Large shift shock
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Deterioration of fuel efficiency
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for UB80E Initialization:
for UB80E Registration:
for UA80E Initialization:
for UA80E Registration:
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Replacement of ECM
(If possible, read the transaxle compensation code from the previous ECM)
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-
Reset memory*3
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Transfer transaxle compensation code
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Perform road test to allow ECM to learn
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Replacement of ECM
(If impossible, read the transaxle compensation code from the previous ECM)
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-
Reset memory*3
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Reset transaxle compensation code
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Perform road test to allow ECM to learn
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for UA80E
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Automatic transaxle fluid
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ATF thermal degradation estimate reset
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The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly.
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for UB80E
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Automatic transaxle fluid
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ATF thermal degradation estimate reset
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The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly.
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Replacement of ECM*1
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Code registration (Smart key System (for Start Function)
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-
Wireless door lock control system
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Smart key system (for Entry Function)
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Smart key system (for Start Function)
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Steering lock function
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Replacement of ECM*2
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Code registration (Immobiliser system (w/o Smart Key System))
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Wireless door lock control system
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Engine start
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Front wheel alignment adjustment
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Perform system variant learning and acceleration sensor zero point calibration.
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-
VSC disabled or malfunctioning
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DTCs are output
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Slip indicator light illuminated
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ABS warning light illuminated
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w/ Electric Parking Brake System:
w/o Electric Parking Brake System:
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Suspension, tires, etc.
(The vehicle height changes because of suspension or tire replacement)
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Rear television camera assembly optical axis (Back camera position setting)
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Parking assist monitor system
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for Initialization:
for Calibration:
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Measurement of ultrasonic sensor detection angle
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Ultrasonic sensor detection angle registration
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Intelligent clearance sonar system
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Intuitive parking assist system
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Television camera controller initialization
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Adjust steering angle
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Rear television camera assembly optical axis (Back camera position setting)
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Panoramic view monitor system
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for Initialization:
for Calibration:
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Rack and pinion power steering gear assembly
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-
Perform torque sensor zero point calibration
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Assist Map Writing
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DTCs are output
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Steering effort different between turning steering wheel left and right
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EPS warning light illuminates
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PROCEDURE
1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
for A25A-FKS: Click here
for 2GR-FKS: Click here
2. REMOVE FUEL DELIVERY GUARD (for A25A-FKS)
Click here
3. INSTALL ENGINE HANGER
for A25A-FKS: Click here
for 2GR-FKS: Click here
4. REMOVE STEERING GEAR HEAT INSULATOR (for A25A-FKS)
Click here
5. DISCONNECT WIRE HARNESS
Click here
6. REMOVE FRONT FRAME ASSEMBLY
(a) Remove the 3 nuts and separate the front engine mounting insulator from the front frame assembly.
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(b) Remove the 4 nuts and separate the rear engine mounting insulator from the front frame assembly.
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7. REMOVE FRONT STABILIZER BAR WITH BRACKET
for A25A-FKS: Click here
for 2GR-FKS: Click here
8. REMOVE RACK AND PINION POWER STEERING GEAR ASSEMBLY
Click here
9. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
(a) Remove the 3 bolts, nut and front lower No. 1 suspension arm sub-assembly LH from the front frame assembly.
NOTICE:
Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.
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(b) Remove the front lower arm bushing stopper from the front lower No. 1 suspension arm sub-assembly.
10. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
11. REMOVE NO. 2 EXHAUST PIPE SUPPORT BRACKET
(a) Remove the 2 bolts and No. 2 exhaust pipe support bracket from the front frame assembly.
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12. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER
(a) Remove the 2 bolts and front suspension member dynamic damper from the front frame assembly.
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13. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER
(a) Remove the 2 front suspension member body mounting front stoppers from the front frame assembly.
14. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER
(a) Remove the 2 front suspension member body mounting rear stoppers from the front frame assembly.
15. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION (for LH Side)
(a) Using a chisel and hammer, kink the flange of the front suspension member body mounting front cushion as shown in the illustration.
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(b) Apply lubricant to the contact surfaces of the front suspension member body mounting front cushion.
(c) Install SST as shown in the illustration.
SST: 09830-10010
09830-01010
09830-01040
09830-01050
SST: 09950-40011
09951-04020
09952-04010
09954-04010
09955-04011
09958-04011
NOTICE:
Apply molybdenum grease to the threads and tip of the SST center bolt before use.
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*1
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Front Suspension Member Body Mounting Front Cushion
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(d) Turn the SST center bolt as shown in the illustration to create a clearance between the front suspension member body mounting front cushion and the front frame assembly.
*a
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Hold
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Turn
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(e) While applying lubricant to the front suspension member body mounting front cushion through the clearance, gradually remove the front suspension member body mounting front cushion.
NOTICE:
-
Tighten SST slowly and evenly.
-
Be careful as the mounting cushion may fly out.
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The mounting cushion cannot be reused.
16. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION (for RH Side)
HINT:
Perform the same procedure as for the LH side.
17. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH
(a) Using a chisel and hammer, kink the flange of the front suspension member body mounting rear cushion LH as shown in the illustration.
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(b) Apply lubricant to the contact surfaces of the front suspension member body mounting rear cushion LH.
(c) Install SST as shown in the illustration.
SST: 09830-10010
09830-01010
09830-01040
09830-01050
SST: 09950-40011
09951-04020
09952-04010
09954-04010
09955-04011
09958-04011
NOTICE:
Apply molybdenum grease to the threads and tip of the SST center bolt before use.
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*1
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Front Suspension Member Body Mounting Rear Cushion LH
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(d) Turn the SST center bolt as shown in the illustration to create a clearance between the front suspension member body mounting rear cushion LH and the front frame assembly.
*a
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Hold
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Turn
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(e) While applying lubricant to the front suspension member body mounting rear cushion LH through the clearance, gradually remove the front suspension member body mounting rear cushion LH.
NOTICE:
-
Tighten SST slowly and evenly.
-
Be careful as the mounting cushion may fly out.
-
The mounting cushion cannot be reused.
18. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION
HINT:
Perform the same procedure as for the front suspension member body mounting rear cushion LH.
19. REMOVE HOLE PLUG
(a) Remove the 7 hole plugs from the front frame assembly.
HINT:
There are 2 different shapes of hole plug.
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