Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM1000000015OVX |
Model Year Start: 2018 |
Model: Camry |
Prod Date Range: [06/2017 - 10/2020] |
Title: A25A-FKS (FUEL): FUEL INJECTOR (for Port Injection): REMOVAL; 2018 - 2020 MY Camry [06/2017 - 10/2020] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during port fuel injector assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Battery terminal is disconnected/reconnected
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Perform steering sensor zero point calibration
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Lane departure alert system (w/ Steering Control)
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Pre-collision system
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Intelligent clearance sonar system*
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Memorize steering angle neutral point
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Parking assist monitor system
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Panoramic view monitor system
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Replacement of port fuel injector assembly
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Replacement of fuel pressure sensor (fuel delivery pipe with sensor sub-assembly)
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Replacement of throttle body with motor assembly
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Cleaning the deposits from the throttle body with motor assembly
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Replacement of EGR valve assembly
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Gas leak from exhaust system is repaired
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Inspection after repair
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Poor idle, etc.
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Engine start function, etc.
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CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
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Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
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Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. DISCHARGE FUEL SYSTEM PRESSURE
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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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4. REMOVE INTAKE MANIFOLD
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5. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY
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6. DISCONNECT FUEL TUBE SUB-ASSEMBLY
(a) Remove the fuel pipe clamp from the fuel tube connector.
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(b) Disconnect the fuel tube sub-assembly from the fuel delivery pipe with sensor sub-assembly.
Click here
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7. REMOVE FUEL DELIVERY PIPE WITH SENSOR SUB-ASSEMBLY
(a) Remove the 2 bolts and fuel delivery pipe with sensor sub-assembly with the 4 port fuel injector assemblies from the cylinder head sub-assembly.
NOTICE:
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If fuel intrudes into the combustion chamber, there may be adverse affects to the engine main body.
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Be careful not to drop the port fuel injector assemblies when removing the fuel delivery pipe with sensor assembly.
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8. REMOVE NO. 1 DELIVERY PIPE SPACER
(a) Remove the 2 No. 1 delivery pipe spacers from the cylinder head sub-assembly.
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9. REMOVE INJECTOR VIBRATION INSULATOR
(a) Remove the 4 injector vibration insulators from the cylinder head sub-assembly.
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10. REMOVE NO. 5 ENGINE WIRE
(a) Disconnect the 4 port fuel injector assembly connectors and fuel pressure sensor connector.
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(b) Disengage the 2 clamps to remove the No. 5 engine wire from the fuel delivery pipe with sensor sub-assembly.
11. REMOVE PORT FUEL INJECTOR ASSEMBLY
(a) Pull the 4 port fuel injector assemblies out of the fuel delivery pipe with sensor sub-assembly.
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(b) Remove the O-ring from each port fuel injector assembly.
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(c) Attach a tag or label with the corresponding cylinder number to each port fuel injector assembly so that they can be installed to their original locations.
NOTICE:
Cover the port fuel injector assemblies with plastic bags to prevent damage and contamination.
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