Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM1000000014SZL |
Model Year Start: 2018 |
Model: Camry |
Prod Date Range: [06/2017 - 09/2019] |
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: REMOVAL; 2018 - 2019 MY Camry [06/2017 - 09/2019] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during air conditioning unit removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Disconnect cable from negative battery terminal
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Perform steering sensor zero point calibration
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Lane departure alert system (w/ Steering Control)
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Pre-collision system
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Intelligent clearance sonar system*
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Memorize steering angle neutral point
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Parking assist monitor system
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Panoramic view monitor system
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Steering sensor
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Steering angle neutral point (Initialize parking assist monitor system)
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Steering angle setting
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Parking assist monitor system
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for Initialization
for Calibration
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CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.
Click here
PROCEDURE
1. PRECAUTION
NOTICE:
Make sure to select face mode before disconnecting the cable from the negative (-) battery terminal.
2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
for HFC-134a (R134a):
Click here
for HFO-1234yf (R1234yf):
Click here
3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Click here
4. REMOVE FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY
Click here
5. DISCONNECT OUTLET HEATER WATER HOSE (for A25A-FKS)
(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the outlet heater water hose.
NOTICE:
-
Do not apply excessive force to the outlet heater water hose.
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Prepare a drain pan or cloth in case the coolant leaks.
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6. DISCONNECT OUTLET HEATER WATER HOSE A (for 2GR-FKS)
(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the outlet heater water hose A.
NOTICE:
-
Do not apply excessive force to the outlet heater water hose A.
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Prepare a drain pan or cloth in case the coolant leaks.
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7. DISCONNECT INLET HEATER WATER HOSE (for A25A-FKS)
(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the inlet heater water hose.
NOTICE:
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Do not apply excessive force to the inlet heater water hose.
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Prepare a drain pan or cloth in case the coolant leaks.
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8. DISCONNECT INLET HEATER WATER HOSE (for 2GR-FKS)
(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the inlet heater water hose.
NOTICE:
-
Do not apply excessive force to the inlet heater water hose.
-
Prepare a drain pan or cloth in case the coolant leaks.
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9. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (w/o Sub-cool Accelerator)
(a) Remove the bolt and rotate the hook connector as shown in the illustration.
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(b) Disconnect the suction pipe sub-assembly.
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(c) Remove the O-ring from the suction pipe sub-assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
10. DISCONNECT NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (w/ Sub-cool Accelerator)
(a) Remove the bolt and rotate the hook connector as shown in the illustration.
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(b) Disconnect the No. 2 air conditioning tube and accessory assembly.
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(c) Remove the 2 O-rings from the No. 2 air conditioning tube and accessory assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
11. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (w/o Sub-cool Accelerator)
(a) Disconnect the air conditioning tube and accessory assembly.
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(b) Remove the O-ring from the air conditioning tube and accessory assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
12. REMOVE FRONT SEAT ASSEMBLY LH (for Manual Seat)
for TMMK Made:
Click here
13. REMOVE FRONT SEAT ASSEMBLY RH (for Manual Seat)
for TMC Made:
Click here
for TMMK Made:
HINT:
Use the same procedure as for the LH side.
14. REMOVE FRONT SEAT ASSEMBLY LH (for Power Seat)
for TMC Made:
Click here
for TMMK Made:
Click here
15. REMOVE FRONT SEAT ASSEMBLY RH (for Power Seat)
for TMMK Made:
HINT:
Use the same procedure as for the LH side.
16. REMOVE TRANSMISSION FLOOR SHIFT ASSEMBLY
for UB80E Automatic Transmission / Transaxle:
Click here
for UA80E Automatic Transmission / Transaxle:
Click here
17. REMOVE STEERING COLUMN ASSEMBLY
Click here
18. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
Click here
19. REMOVE CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU) (w/o Smart Key System)
Click here
20. REMOVE ECU INTEGRATION BOX RH (w/ Smart Key System)
Click here
21. REMOVE DCM (TELEMATICS TRANSCEIVER) (w/ Manual (SOS) Switch)
Click here
22. REMOVE NO. 1 CLEARANCE WARNING BUZZER (w/ Intuitive Parking Assist System)
Click here
23. REMOVE COOLER (ROOM TEMP. SENSOR) THERMISTOR
(a) Disconnect the connector and aspirator to remove the cooler (room temp. sensor) thermistor.
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24. REMOVE ACCELERATOR PEDAL PAD
for A25A-FKS:
Click here
for 2GR-FKS:
Click here
25. REMOVE ACCELERATOR PEDAL
for A25A-FKS:
Click here
for 2GR-FKS:
Click here
26. REMOVE FRONT FLOOR CAUTION PLATE COVER (for TMC Made)
(a) Disengage the claw as shown by the arrow (1), and then pull the front floor caution plate cover as shown by the arrow (2) in the illustration to disengage the guide and remove it.
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Place Hand Here
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Remove in this Direction (1)
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Remove in this Direction (2)
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27. REMOVE REAR NO. 2 AIR DUCT
(a) Remove the front floor carpet clip.
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(b) Remove the front floor carpet clip.
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(c) Disengage the 2 guides and turn back the front floor carpet assembly as shown in the illustration.
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(d) Disengage the 4 claws and remove the rear No. 2 air duct as shown in the illustration.
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Remove in this Direction
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28. REMOVE REAR NO. 1 AIR DUCT
(a) Disengage the 2 claws and remove the rear No. 1 air duct.
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29. REMOVE REAR NO. 4 AIR DUCT
(a) Remove the front floor carpet clip.
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(b) Remove the front floor carpet clip.
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(c) Disengage the 2 guides and turn back the front floor carpet assembly as shown in the illustration.
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(d) Disengage the 4 claws and remove the rear No. 4 air duct as shown in the illustration.
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Remove in this Direction
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30. REMOVE REAR NO. 3 AIR DUCT
(a) Disengage the 2 claws and remove the rear No. 3 air duct.
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31. REMOVE FLOOR CARPET BRACKET RH
(a) Remove the clip.
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Remove in this Direction
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(b) Disengage the claw to remove the floor carpet bracket RH as shown in the illustration.
32. REMOVE FLOOR CARPET BRACKET LH
(a) Remove the clip.
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Remove in this Direction
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(b) Disengage the claw to remove the floor carpet bracket LH as shown in the illustration.
33. REMOVE NO. 1 CONSOLE BOX DUCT (for Dual Type)
(a) Remove the No. 1 console box duct as shown in the illustration.
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Remove in this Direction
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34. REMOVE NO. 3 DASH PANEL INSULATOR PAD
(a) Cut each claw of the 2 clips and remove the No. 3 dash panel insulator pad.
NOTICE:
If the No. 3 dash panel insulator pad is damaged, replace it with a new one.
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(b) Remove the 2 clips.
35. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the earth wire.
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(b) Disengage each clamp.
(c) Remove the bolt, screw, nut and No. 1 instrument panel brace sub-assembly.
36. REMOVE NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
(a) Remove the bolt (A) and disconnect the earth wire.
*a
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Earth Wire
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*b
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Relay Block Assembly
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Bolt (A)
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Bolt (B)
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(b) Remove the bolt (B).
(c) Disengage each clamp to separate the relay block assembly.
(d) Remove the bolt, screw, nut and No. 2 instrument panel brace sub-assembly.
37. REMOVE NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY
(a) Disengage each clamp.
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(b) Remove the bolt, nut and No. 3 instrument panel to cowl brace sub-assembly.
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Bolt
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Nut
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38. REMOVE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU
Click here
39. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY
(a) Disengage the 4 claws to remove the No. 2 air duct sub-assembly.
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40. REMOVE INSTRUMENT PANEL TO PEDAL BRACKET (for Pedal Type Parking Brake)
(a) Remove the bolt and nut.
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Bolt
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Nut
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(b) Disengage the guide to remove the instrument panel to pedal bracket.
41. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY
NOTICE:
-
Be sure to support the air conditioner unit assembly when removing it. Failure to do so may cause the bracket of the air conditioner unit assembly to break.
-
When disassembling the air conditioner unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.
(a) Disconnect the connector.
*a
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Earth Wire
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*b
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Connector Holder
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Connector
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Bolt
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Nut
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-
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(b) Remove the 3 bolts and disconnect the 3 earth wires.
(c) Remove the 2 nuts and disconnect the connector holder.
(d) Disengage each clamp.
(e) Push down the part (A) in the direction indicated by the arrow (1), to release the lock, and then move the lock lever in the direction indicated by the arrow (2) shown in the illustration to disconnect the connector.
*A
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w/ Smart Key System
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Release the lock (1)
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Disconnect the connector (2)
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NOTICE:
When disconnecting any airbag connector, take care not to damage the airbag wire harness.
(f) w/ Smart Key System:
(1) Disconnect the connector.
(g) Disengage each clamp to separate the instrument panel wire.
(h) Turn back the front floor mat as shown in the illustration.
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(i) Disconnect the drain cooler hose.
NOTICE:
If the drain cooler hose is disconnected from the cooler unit drain hose grommet, make sure to replace the cooler unit drain hose grommet with a new one. Failure to do so may lead to water ingress.
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*1
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Cooler Unit Drain Hose Grommet
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(j) Remove the cooler unit drain hose grommet.
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(k) Remove the 2 hole plugs.
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(m) Remove the 4 bolts (A).
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Bolt (A)
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Bolt (B)
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Nut
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-
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-
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(n) Remove the bolt (B) and disconnect the brake pedal assembly.
(o) Remove the nut.
(p) Disengage each clamp.
*A
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w/o Seat Heater
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*B
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w/ Seat Heater
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Remove in this Direction
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(q) Disconnect each connector.
(r) Remove the instrument panel reinforcement assembly with air conditioner unit assembly as shown in the illustration.
(s) Disengage the claw and 2 guides to disconnect the ID code box (immobiliser code ECU) as shown in the illustration.
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Remove in this Direction
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42. REMOVE AIR CONDITIONER UNIT ASSEMBLY
(a) Remove the 3 bolts.
(b) w/ Claw:
(1) Disengage the 2 claws.
(c) Remove the air conditioner unit assembly from the instrument panel reinforcement assembly.
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