Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM1000000012T33 |
Model Year Start: 2018 |
Model: Camry |
Prod Date Range: [03/2017 -
] |
Title: NETWORKING: CAN COMMUNICATION SYSTEM: HOW TO PROCEED WITH TROUBLESHOOTING; 2018 - 2024 MY Camry [03/2017 - ] |
HOW TO PROCEED WITH TROUBLESHOOTING
|
CAUTION / NOTICE / HINT
PRECAUTIONS WHEN TROUBLESHOOTING
(a) CAN communication DTCs are output for CAN main bus and CAN branch malfunctions as well as for internal malfunctions or power source malfunctions of ECUs or sensors for systems using CAN communication. Therefore, when DTCs for internal malfunctions or power source malfunctions of corresponding systems are output at the same time as CAN communication DTCs, troubleshoot according to the internal malfunction and power source malfunction DTCs.
(b) The DLC3 inspection can only be used to detect malfunctions in the diagnosis bus (the bus which connects the DLC3 to the central gateway ECU (network gateway ECU)).
(c) An open in a branch for ECUs or sensors that are connected to the CAN main bus can be checked by performing a CAN bus check using the Techstream. (This inspection is possible when all the main bus lines are normal.)
(d) In the event of communication error history in the central bus, identify the ECUs or sensors which were not communicating by analyzing the combination of stored DTCs or by performing Communication Bus Check (Detail).
(e) If a sub bus has a communication error, the gateway function equipped ECU (sub bus monitor ECU) detects it and stores DTCs related to the error.
HINT:
On the Techstream, gateway function equipped ECUs display DTCs for ECUs connected to the sub bus.
(f) When an open circuit is detected, before disconnecting related connectors for inspection, push in on the connector body to check that the connector is not loose or disconnected.
(g) When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.
PROCEDURE
1.
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VEHICLE BROUGHT TO WORKSHOP
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HINT:
-
If the ignition switch can be turned to ON (the power source mode can be changed to on) when the vehicle is brought in for repair, check for DTCs and check the illumination condition of the indicators in the combination meter assembly and the basic operation of the vehicle (such as steering operation) promptly.
-
Do not turn the ignition switch off until the inspection of the vehicle is finished, as some fail-safe functions are canceled when the ignition switch is turned off.
-
If the ignition switch cannot be turned to ON (the power source mode cannot be changed to on) when the vehicle is brought in, measure the voltage of the battery. If the voltage is below 11 V, recharge or replace the battery before performing troubleshooting.
-
If the ignition switch cannot be turned to ON (the power source mode cannot be changed to on) even though the battery voltage is normal, repair this malfunction before performing troubleshooting.
Click here
NEXT
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2.
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CUSTOMER PROBLEM ANALYSIS
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HINT:
-
When troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.
-
Ask the customer if the vehicle is/was equipped with additional devices such as a theft deterrent device or monitor. (If equipped, explain to the customer that the additional devices will be removed before performing troubleshooting as the malfunction cannot be checked properly.)
-
Examples of points to be confirmed are shown below.
(a) It is useful to confirm the symptoms and the conditions in which the vehicle was operating at the time when a malfunction occurred. This helps to narrow down the malfunctioning part.
HINT:
-
What was affected (system, part or meter warning indicators)
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What happened (details of the malfunction)
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When (occurrence date and time, frequency and if it recurs or not)
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Under what kind of situation did the problem occur (driving and operating condition at the occurrence and weather)
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Road type or condition (city, suburb, paved road, unpaved road, highway, etc.)
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Conditions when vehicle returned to normal (ignition switch was turned off, etc.)
Points to be confirmed
Symptom
|
-
Air conditioning
- Whether the air conditioning system operated
- Whether the blower fan operated
- The air conditioning functions cannot be operated at all
-
Electric power steering
- Normal
- A little heavier than usual
- There was no assist
-
Drive monitor display
- Whether the update of multi-information display items stopped
- Whether the numeric part of the drivable distance was displayed
- Not displayed at all
-
Eco navigation (eco drive) display
- Whether the average fuel consumption graph is updated every minute
- Whether the updated section average fuel consumption graph is displayed
- Whether the distance-to-empty is displayed on the section average fuel consumption graph display
- Not displayed at all
-
Interior lights
- Whether the interior light illumination changes when the door is opened or closed
- Whether the interior lights turned off when the ignition switch is turned to ON
- Not illuminated at all
-
Wireless door lock function and smart entry function
- Whether the lock/unlock function operated
- Whether the entry warning function operated
- Whether the illumination was turned on when the key was brought into a smart detection area
-
4WD/AWD operation
- Normal
- Slip detected when starting off
-
Memory call
- Normal
- Memory write error
- Memory read error
- Whether the auto return or auto away control is performed
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Operation of other systems of concern
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Meter warning lights
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-
Illumination of warning lights and the order in which they illuminated
- Master
- Check engine (MIL)
- Brake
- ABS
- Slip
- EPS
- SRS
- Others
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Meter display
- Speedometer
- Tachometer
- Engine coolant temperature gauge
-
Content displayed on the multi-information display
- Whether the odometer to TRIP meter has stopped
- Whether the value of the average fuel economy is displayed on the multi-information display
- Whether a warning message is displayed on the multi-information display
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NEXT
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(a) Measure the battery voltage with the ignition switch off.
Standard Voltage:
11 to 14 V
If the voltage is below 11 V, recharge or replace the battery before proceeding to the next step.
HINT:
-
It can be determined if the battery is completely drained by operating the horn.
-
If the ignition switch cannot be turned to ON, measure the voltage of the battery. If it is below 11 V, perform inspection after replacing or recharging the battery.
-
If the ignition switch cannot be turned to ON even though the battery voltage is normal, repair this malfunction before performing troubleshooting.
Click here
NG |
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CHARGE OR REPLACE BATTERY
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OK
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4.
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CHECK HARNESS AND CONNECTOR (BAT - GROUND)
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(a) Measure the voltage according to the value(s) in the table below.
Standard Voltage:
Before Jul. 2018 Production:
Tester Connection
|
Condition
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Specified Condition
|
K68-16 (BAT) - Body ground
|
Always
|
11 to 14 V
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From Jul. 2018 Production:
Tester Connection
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Condition
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Specified Condition
|
K138-16 (BAT) - Body ground
|
Always
|
11 to 14 V
|
|
|
*A
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Before Jul. 2018 Production
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*B
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From Jul. 2018 Production
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*1
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DLC3
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NG |
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REPAIR OR REPLACE HARNESS OR CONNECTOR
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OK
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5.
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CHECK HARNESS AND CONNECTOR (CG - GROUND)
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(a) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Before Jul. 2018 Production:
Tester Connection
|
Condition
|
Specified Condition
|
K68-4 (CG) - Body ground
|
Always
|
Below 1 Ω
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From Jul. 2018 Production:
Tester Connection
|
Condition
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Specified Condition
|
K138-4 (CG) - Body ground
|
Always
|
Below 1 Ω
|
|
|
*A
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Before Jul. 2018 Production
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*B
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From Jul. 2018 Production
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*1
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DLC3
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|
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NG |
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REPAIR OR REPLACE HARNESS OR CONNECTOR
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OK
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6.
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CHECK TECHSTREAM OPERATION
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HINT:
Read the Techstream operator's manual before use.
Click here
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Check that the Techstream and ECUs can communicate with the ignition switch ON.
HINT:
-
ECUs and sensors are not displayed on the "Communication Bus Check" screen when the Techstream cannot communicate with the vehicle.
-
If communication between the Techstream and ECUs is not possible, either the Techstream or vehicle has a malfunction.
-
If communication between the Techstream and ECUs is still not possible even when the Techstream is connected to another vehicle, the Techstream has a malfunction. Perform the self tests described in the Techstream operator's manual. (The Techstream may be malfunctioning or its battery may be discharged.)
Result
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Proceed to
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OK (Communication between the Techstream and the vehicle is possible.)
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A
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OK (Communication between the Techstream and the vehicle is not possible but communication is possible when connected to another vehicle.)
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B
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NG (Communication is not possible between the Techstream and the vehicle, nor between the Techstream and another vehicle.)
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C
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C |
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REFER TO TECHSTREAM OPERATOR'S MANUAL
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A
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7.
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CHECK DTC (HEALTH CHECK)
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(a) Using the Techstream, perform Health Check to read current and history DTCs and record them.
NOTICE:
-
CAN communication DTCs are output when there is an open or short in any of the communication lines. Any problems with the power source of a corresponding ECU or sensor, or problems in the ECU or sensor itself also cause these DTCs to be output.
-
If a CAN communication line connector is disconnected with the ignition switch ACC or ON, the ECUs of the corresponding system and related systems store a DTC.
HINT:
If an open occurs in just one of the wires of a CAN branch line, DTCs which are not related to malfunctioning parts may be output (DTCs may be displayed randomly), or a message indicating a communication error may be displayed.
(b) Read the freeze frame data using the Techstream and record it.
Result
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Proceed to
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OK (Only CAN communication DTCs are output.)
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A
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NG (DTCs other than CAN communication DTCs are also output.)
|
B
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B |
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GO TO DIAGNOSTIC TROUBLE CODE CHART OF RELATED SYSTEM
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A
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8.
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CHECK FOR DTCS (IDENTIFY ABNORMAL BUS)
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(a) Proceed to the "Communication Malfunction Check" screen from the "Communication Bus Check" screen.
(b) Record all the DTCs stored for ECUs and sensors.
(c) Check if the stored DTCs are listed in the Diagnostic Trouble Code Chart of the CAN Communication System.
Click here
Result
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Proceed to
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The stored DTCs are not listed in the Diagnostic Trouble Code Chart for CAN Communication System.
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A
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The stored DTCs are listed in the Diagnostic Trouble Code Chart for CAN Communication System.
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B
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A
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9.
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BUS INSPECTION (CHECK CONNECTED ECUS AND SENSORS USING TECHSTREAM)
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(a) Based on the vehicle equipment and specifications, confirm the systems that use CAN communication.
Click here
(b) Select "CAN Bus Check" from the screen on the Techstream.
(c) Observe the screen for approximately 2 minutes to check the ECUs and sensors displayed on the screen.
(d) Check for ECUs or sensors with a background color that indicates that they are currently not communicating.
NOTICE:
-
A sub bus monitoring ECU outputs DTCs for its respective ECUs and sensors. Identify the malfunctioning ECU or sensor using the output DTCs.
-
ECUs or sensors that are not installed to the vehicle will not be displayed. Do not mistake these for ECUs or sensors that are not communicating.
-
When using the combo box, it may be possible to select a sub bus from the drop down list that does not have any connected ECUs or sensors. This is not a malfunction and occurs when there is no optional device connected to a sub bus which is monitored by a sub bus monitoring ECU (gateway function equipped ECU).
Result
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Proceed to
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An ECU or sensor is not communicating
(An ECU or sensor has a red or red and yellow background)
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A
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All ECU and sensors are communicating
(All ECUs or sensors have a white or white and yellow background)
|
B
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A
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10.
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CONFIRM PROBLEM SYMPTOMS (CHECK CONNECTED ECUS AND SENSORS USING TECHSTREAM)
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(a) Confirm the suspected cause of the problem symptoms by referring to How to Use "Communication Bus Check" Screen in Inspection and using the result of Bus Inspection (Check Connected ECUs and Sensors Using Techstream).
Result
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Proceed to
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The problem symptom is found in the table for Problem Symptom Patterns other than Patterns A or B.
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A
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-
The problem symptom is not found in Problem Symptoms Table in How to Use "Communication Bus Check" Screen in Inspection.
-
The problem symptom is found in the table for Problem Symptom Patterns A or B.
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B
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B
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11.
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CAN BUS INSPECTION (DETERMINE CAUSE OF PROBLEM SYMPTOM)
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(a) Disconnect the cable from the negative (-) battery terminal.
(b) Measure the resistance of any suspected buses that were specified by the result of Confirm Problem Symptoms (Check Connected ECUs and Sensors Using Techstream).
Standard Resistance:
Tester Connection
|
Condition
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Specified Condition
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Result
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CANH - CANL of a suspected bus
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Cable disconnected from negative (-) battery terminal
|
54 to 69 Ω
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Below 54 Ω: Short circuit between bus lines
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70 Ω or higher: Open circuit in main bus lines
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CANH - body ground of a suspected bus
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Cable disconnected from negative (-) battery terminal
|
200 Ω or higher
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Below 200 Ω: CANH short to ground
|
CANL - body ground of a suspected bus
|
Cable disconnected from negative (-) battery terminal
|
200 Ω or higher
|
Below 200 Ω: CANL short to ground
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CANH - +B of a suspected bus
|
Cable disconnected from negative (-) battery terminal
|
6 kΩ or higher
|
Below 6 kΩ: CANH +B short
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CANL - +B of a suspected bus
|
Cable disconnected from negative (-) battery terminal
|
6 kΩ or higher
|
Below 6 kΩ: CANL +B short
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Result
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Proceed to
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OK (CAN bus main lines are normal)
|
Go to Inspection for Open Circuit in a Branch Line
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NG (There is an open or short in a CAN bus main line of a suspected bus)
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Go to Respective Inspection
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12.
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BUS INSPECTION (DETAIL) (CHECK CONNECTED ECUS AND SENSORS USING TECHSTREAM)
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(a) Using the Techstream, display the "Communication Bus Check (Detail)" screen.
HINT:
For details on how to inspect buses using the "Communication Bus Check (Detail)" screen, refer to Description of "Communication Bus Check" Screen.
Click here
(b) Check the display for ECUs or sensors which have communication error history.
NOTICE:
-
ECUs or sensors that are not installed to the vehicle will not be displayed. Do not mistake these for ECUs or sensors that are not communicating.
-
When using the combo box, it may be possible to select a sub bus from the drop down list that does not have any connected ECUs or sensors. This is not a malfunction and occurs when there is no optional device connected to a sub bus which is monitored by a sub bus monitoring ECU (gateway function equipped ECU).
HINT:
-
The communication history of ECUs or sensors which have communication error history can be displayed on the "Communication Bus Check (Detail)" screen.
-
Lost Communication Time and Lost Communication Trip are only displayed for the central bus.
-
Lost Communication Time and Lost Communication Trip are not displayed for sub buses.
(c) Check for ECUs or sensors with a red background.
Result
|
Proceed to
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An ECU or sensor has communication stop history.
(The background color of an ECU or sensor is red.)
|
A
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No ECUs or sensors have communication stop history.
(The background color of an ECU or sensor is not red.)
|
B
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A
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|
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13.
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CONFIRM PROBLEM SYMPTOMS (CHECK CONNECTED ECUS AND SENSORS USING TECHSTREAM)
|
(a) Confirm the suspected cause of the problem symptoms by referring to How to Use "Communication Bus Check (Detail)" Screen in Inspection and using the result of Bus Inspection (Detail) (Check Connected ECUs and Sensors Using Techstream).
NOTICE:
-
ECUs or sensors that are not installed to the vehicle will not be displayed. Do not mistake these for ECUs or sensors that are not communicating.
-
When using the combo box, it may be possible to select a sub bus from the drop down list that does not have any connected ECUs or sensors. This is not a malfunction and occurs when there is no optional device connected to a sub bus which is monitored by a sub bus monitoring ECU (gateway function equipped ECU).
Result
|
Proceed to
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Suspected cause of problem symptom is found.
|
A
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Suspected cause of problem symptom is not found.
|
B
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B
|
|
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14.
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CHECK DTC COMBINATION TABLE
|
(a) Determine the ECUs or sensors that were not communicating based on the combination of DTCs output from each ECU.
Click here
Result
|
Proceed to
|
Combination of DTCs is not in DTC Combination Table
|
A
|
Combination of DTCs is in DTC Combination Table
|
B
|
B |
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INSPECT PROBLEMS ACCORDING TO DTC COMBINATION TABLE
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15.
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CHECK HARNESS AND CONNECTOR (DLC3 - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))
|
NOTICE:
Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key or any switches, or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.
HINT:
Operating the ignition switch, any other switches or a door triggers related ECU and sensor communication on the CAN. This communication will cause the resistance value to change.
(a) Disconnect the cable from the negative (-) battery terminal.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Before Jul. 2018 Production:
Tester Connection
|
Condition
|
Specified Condition
|
K68-6 (CANH) - K68-14 (CANL)
|
Cable disconnected from negative (-) battery terminal
|
54 to 69 Ω
|
K68-6 (CANH) - K68-4 (CG)
|
Cable disconnected from negative (-) battery terminal
|
200 Ω or higher
|
K68-14 (CANL) - K68-4 (CG)
|
Cable disconnected from negative (-) battery terminal
|
200 Ω or higher
|
K68-6 (CANH) - K68-16 (BAT)
|
Cable disconnected from negative (-) battery terminal
|
6 kΩ or higher
|
K68-14 (CANL) - K68-16 (BAT)
|
Cable disconnected from negative (-) battery terminal
|
6 kΩ or higher
|
From Jul. 2018 Production:
Tester Connection
|
Condition
|
Specified Condition
|
K138-6 (CANH) - K138-14 (CANL)
|
Cable disconnected from negative (-) battery terminal
|
54 to 69 Ω
|
K138-6 (CANH) - K138-4 (CG)
|
Cable disconnected from negative (-) battery terminal
|
200 Ω or higher
|
K138-14 (CANL) - K138-4 (CG)
|
Cable disconnected from negative (-) battery terminal
|
200 Ω or higher
|
K138-6 (CANH) - K138-16 (BAT)
|
Cable disconnected from negative (-) battery terminal
|
6 kΩ or higher
|
K138-14 (CANL) - K138-16 (BAT)
|
Cable disconnected from negative (-) battery terminal
|
6 kΩ or higher
|
HINT:
If the resistance between CANH and CANL is not as specified, a connector may have been loose or disconnected during inspection. If a connector is loose or disconnected, connect it and perform the inspection again.
|
|
*A
|
Before Jul. 2018 Production
|
*B
|
From Jul. 2018 Production
|
*1
|
DLC3
|
|
|
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (DLC3 - CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU))
|
OK
|
|
|
16.
|
CHECK HARNESS AND CONNECTOR (GROUND CIRCUIT)
|
(a) Disconnect the K76 central gateway ECU (network gateway ECU) connector.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
|
Condition
|
Specified Condition
|
K76-10 (GND) - Body ground
|
Cable disconnected from negative (-) battery terminal
|
Below 1 Ω
|
|
|
*a
|
Front view of wire harness connector
(to Central Gateway ECU (Network Gateway ECU))
|
|
|
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (GND TERMINAL)
|
OK
|
|
|
17.
|
CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT)
|
(a) Reconnect the cable to the negative (-) battery terminal.
(b) Measure the voltage according to the value(s) in the table below.
Standard Voltage:
Tester Connection
|
Condition
|
Specified Condition
|
K76-1 (BATT) - Body ground
|
Always
|
11 to 14 V
|
K76-2 (ACC) - Body ground
|
Ignition switch ACC
|
11 to 14 V
|
K76-11 (IG1) - Body ground
|
Ignition switch ON
|
11 to 14 V
|
K76-12 (IG2) - Body ground
|
Ignition switch ON
|
11 to 14 V
|
|
|
*a
|
Front view of wire harness connector
(to Central Gateway ECU (Network Gateway ECU))
|
|
|
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT)
|
|