Last Modified: 11-20-2023 |
6.11:8.1.0 |
Doc ID: RM1000000012S52 |
Model Year Start: 2018 |
Model: Camry |
Prod Date Range: [03/2017 - 06/2017] |
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: REMOVAL; 2018 MY Camry [03/2017 - 06/2017] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake actuator assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Disconnect cable from negative battery terminal
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Perform steering sensor zero point calibration
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Lane Departure Alert System (w/ Steering Control)
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Pre-collision system
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Memorize steering angle neutral point
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Parking Assist Monitor System
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Replacement of brake actuator assembly
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Perform system variant learning and acceleration sensor zero point calibration.
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VSC disabled or malfunctioning
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DTCs are output
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Slip indicator light illuminated
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ABS warning light illuminated
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PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
Click here
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Click here
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
3. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.
4. REMOVE FRONT WHEEL RH
Click here
5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here
6. REMOVE FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY
(a) Disconnect the connector.
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(b) Disengage the 2 clamps and separate the wire harness.
(c) Remove the 6 bolts, 4 nuts and front center upper suspension brace sub-assembly.
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7. REMOVE BRAKE ACTUATOR WITH BRACKET
(a) Release the lock lever and disconnect the connector from the brake actuator assembly.
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Release the lock lever
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Disconnect the connector
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NOTICE:
Be careful not to allow any brake fluid to enter the connector.
(b) Use tags or make a memo to identify the places to reconnect the brake lines.
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*a
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From 1st Chamber of Brake Master Cylinder Sub-assembly
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*b
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From 2nd Chamber of Brake Master Cylinder Sub-assembly
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*c
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To Front Wheel Cylinder Assembly RH
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*d
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To Rear Wheel Cylinder Assembly LH
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*e
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To Rear Wheel Cylinder Assembly RH
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*f
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To Front Wheel Cylinder Assembly LH
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(c) Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.
NOTICE:
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Do not kink or damage the brake lines.
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Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.
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(d) Using a union nut wrench, disconnect the front No. 3 brake tube while holding the front flexible hose with a wrench.
NOTICE:
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Do not kink or damage the front No. 3 brake tube.
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Do not allow any foreign matter such as dirt or dust to enter the front No. 3 brake tube from the connecting parts.
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(e) Disengage the clamp and separate the front No. 3 brake tube.
NOTICE:
Do not kink or damage the front No. 3 brake tube.
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(f) Move aside the front No. 3 brake tube as shown in the illustration.
NOTICE:
Do not apply excessive force to the front No. 3 brake tube.
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(g) Disengage the clamp and remove the brake tube clamp.
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(h) Apply protective tape to the vehicle body as shown in the illustration.
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Protective Tape
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(i) Remove the 2 bolts.
HINT:
Insert the tool from the bottom of the vehicle.
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(j) Remove the nut and brake actuator with bracket.
NOTICE:
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Do not kink or damage the brake lines.
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Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.
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Be careful not to allow any brake fluid to enter the connector.
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Do not hold the brake actuator assembly by the connector.
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Do not drop the brake actuator with bracket when carrying it.
HINT:
Remove the brake actuator with bracket while avoiding the brake lines.
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8. REMOVE BRAKE ACTUATOR ASSEMBLY
(b) Remove the bolt and brake actuator assembly from the brake actuator bracket assembly.
NOTICE:
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Do not hold the brake actuator assembly by the connector.
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Do not drop the brake actuator assembly when carrying it.
9. REMOVE NO. 2 BRAKE ACTUATOR CASE COLLAR
(a) Remove the No. 2 brake actuator case collar from the brake actuator bolt cushion.
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10. REMOVE BRAKE ACTUATOR BOLT CUSHION
(a) Remove the brake actuator bolt cushion from the brake actuator bracket assembly.
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