Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM1000000018WRM
Model Year Start: 2018 Model: Sienna Prod Date Range: [11/2017 -           ]
Title: CRUISE CONTROL: DYNAMIC RADAR CRUISE CONTROL SYSTEM: P057162; Brake Switch "A" Signal Compare Failure; 2018 - 2020 MY Sienna [11/2017 -        ]

DTC

P057162

Brake Switch "A" Signal Compare Failure

DESCRIPTION

The ECM receives the brake demand signal from the stop light switch assembly and transmits it to the skid control ECU (brake actuator assembly). The skid control ECU (brake actuator assembly) receives the signal from the ECM and operates the brake actuator.

DTC No.

DTC Detection Condition

Trouble Area

MIL

P057162

Voltage of STP terminal and that of ST1- terminal of ECM are less than 1 V for 0.5 seconds or more.
  • Stop light switch
  • Stop light switch circuit
  • ECM
  • Harness or connector

Does not come on

This trouble code is output when the ECM detects the stop light control relay error signal from the skid control ECU for 0.2 seconds or more while the dynamic cruise control is in operation.
  • Stop light control relay
  • Stop light control relay circuit
  • Skid control ECU (brake actuator assembly).
  • Harness or connector

Does not come on

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following inspection procedure.

PROCEDURE

1.

CHECK STOP LIGHT OPERATION

(a) Check that the stop lights come on when the brake pedal is depressed, and go off when the brake pedal is released.

OK

Condition

Illumination Condition

Brake pedal depressed

On

Brake pedal released

Off
NG

GO TO LIGHTING SYSTEM (EXT)

OK

2.

READ VALUE USING TECHSTREAM (Cruise Brake Cancel Switch, Stop Light Switch Main-CPU, Stop Light Switch Sub-CPU)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Radar Cruise1 / Data List.

(e) Check the Data List for proper functioning of the stop light switch.

Radar Cruise1

Tester Display

Measurement Item/Range

Normal Condition

Diagnostic Note

Cruise Brake Cancel Switch

Cruise control brake cancel condition/

ON or OFF

ON: Brake pedal depressed

OFF: Brake pedal released

-

Stop Light Switch Main-CPU

Stop light switch signal/

ON or OFF

ON: Brake pedal depressed

OFF: Brake pedal released

-

Stop Light Switch Sub-CPU

Stop light switch signal/

ON or OFF

-

This item is displayed on the Techstream but is not used.

OK:

Display changes according to brake pedal operation described in the table.

Result

Proceed to

OK

A

NG (for Bulb Type Stop Light)

B

NG (for LED Type Stop Light)

C
B

GO TO STEP 8

C

GO TO STEP 12

A

3.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Disconnect the A58 stop light switch assembly connector (for Bulb Type Stop Light).

(b) Disconnect the A59 stop light switch assembly connector (for LED Type Stop Light).

(c) Disconnect the A75 skid control ECU (brake actuator assembly) connector.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance (for Bulb Type Stop Light):

Tester Connection

Condition

Specified Condition

A58-1 - A75-22 (STP2)

Always

Below 1 Ω

A58-1 or A75-22 (STP2) - Body ground

Always

10 kΩ or higher

Standard Resistance (for Bulb Type Stop Light):

Tester Connection

Condition

Specified Condition

A59-2 (L) - A75-22 (STP2)

Always

Below 1 Ω

A59-2 (L) or A75-22 (STP2) - Body ground

Always

10 kΩ or higher

(e) Reconnect the A75 skid control ECU (brake actuator assembly) connector.

(f) Reconnect the A58 stop light switch assembly connector (for Bulb Type Stop Light).

(g) Reconnect the A59 stop light switch assembly connector (for LED Type Stop Light).

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

4.

CHECK HARNESS AND CONNECTOR (STOP LP RELAY - SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY))

(a) Remove the STOP LP relay from the NO. 3 relay block.

(b) Disconnect the A75 skid control ECU (brake actuator assembly) connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Relay terminal 1 - A75-31 (STPO)

Always

Below 1 Ω

Relay terminal 4 - A75-22 (STP2)

Always

Below 1 Ω

Relay terminal 3 - A75-2 (STP)

Always

Below 1 Ω

Relay terminal 1 or A75-31 (STPO) - Body ground

Always

10 kΩ or higher

Relay terminal 4 or A75-22 (STP2) - Body ground

Always

10 kΩ or higher

Relay terminal 3 or A75-2 (STP) - Body ground

Always

10 kΩ or higher

(d) Reinstall the STOP LP relay to the NO. 3 relay block.

(e) Reconnect the A75 skid control ECU (brake actuator assembly) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

5.

INSPECT STOP LP RELAY

(a) Remove the STOP LP relay from the NO. 3 relay block.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3-4

Battery voltage not applied between terminals 1 and 2

Below 1 Ω

Battery voltage applied between terminals 1 and 2

10 kΩ or higher

3-5

Battery voltage not applied between terminals 1 and 2

10 kΩ or higher

Battery voltage applied between terminals 1 and 2

Below 1 Ω

(c) Reinstall the STOP LP relay to the NO. 3 relay block.

NG

REPLACE STOP LP RELAY
OK

6.

REPLACE BRAKE ACTUATOR ASSEMBLY (SKID CONTROL ECU)

(a) Replace the skid control ECU (brake actuator assembly).

Click here 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: REMOVAL

NEXT

7.

CHECK FOR DTCS (DTC P057162)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Clear the DTCs.

(d) Perform the following to make sure that the DTC detection conditions are met.

HINT:

If the detection conditions are not met, the malfunction cannot be detected.

  • Drive the vehicle at a speed for which cruise control operation is possible.
  • Turn the dynamic radar cruise control system on using the cruise control main switch (ON-OFF button).
  • Push the cruise control main switch to -SET to activate the dynamic radar cruise control system.

(e) Enter the following menus: Powertrain / Radar Cruise1 / Trouble Codes.

(f) Check for DTCs.

Result

Result

Proceed to

DTCs are not output

A

DTC P057162 is output

B

(g) Turn the ignition switch off.

A

END
B

REPLACE ECM

8.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - POWER SOURCE)

(a) Disconnect the stop light switch assembly connector.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A58-2 - Body ground

Always

11 to 14 V

Text in Illustration

*a

Front view of wire harness connector

(to Stop Light Switch Assembly)

(c) Reconnect the stop light switch assembly connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

9.

INSPECT STOP LIGHT SWITCH ASSEMBLY

(a) Remove the stop light switch assembly.

Click here 2016 - 2020 MY Sienna [12/2015 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL

(b) Inspect the stop light switch assembly.

Click here 2016 - 2020 MY Sienna [12/2015 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: INSPECTION

NG

REPLACE STOP LIGHT SWITCH ASSEMBLY

OK

10.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)

(a) Disconnect the A58 stop light switch assembly connector.

(b) Disconnect the A69 ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A58-3 - A69-42 (ST1-)

Always

Below 1 Ω

A58-1 - A69-27 (STP)

Always

Below 1 Ω

A58-3 or A69-42 (ST1-) - Body ground

Always

10 kΩ or higher

A58-1 or A69-27 (STP) - Body ground

Always

10 kΩ or higher

(d) Reconnect the A58 stop light switch assembly connector.

(e) Reconnect the A69 ECM connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

11.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BODY GROUND)

(a) Disconnect the A58 stop light switch assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A58-1 - Body ground

Always

10 kΩ or higher

A58-3 - Body ground

Always

10 kΩ or higher

(c) Reconnect the A58 stop light switch assembly connector.

OK

REPLACE ECM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

12.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - POWER SOURCE)

(a) Disconnect the stop light switch assembly connector.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A59-1 (B) - Body ground

Always

11 to 14 V

A59-5 (B) - Body ground

Ignition switch ON

11 to 14 V

*a

Front view of wire harness connector

(to Stop Light Switch Assembly)

(c) Reconnect the stop light switch assembly connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

13.

INSPECT STOP LIGHT SWITCH ASSEMBLY

(a) Remove the stop light switch assembly.

Click here 2016 - 2020 MY Sienna [12/2015 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL

(b) Inspect the stop light switch assembly.

Click here 2016 - 2020 MY Sienna [12/2015 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: ON-VEHICLE INSPECTION

NG

REPLACE STOP LIGHT SWITCH ASSEMBLY

OK

14.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)

(a) Disconnect the A59 stop light switch assembly connector.

(b) Disconnect the A69 ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A59-4 (L) - A69-42 (ST1-)

Always

Below 1 Ω

A59-2 (L) - A69-27 (STP)

Always

Below 1 Ω

A59-4 (L) or A69-42 (ST1-) - Body ground

Always

10 kΩ or higher

A59-2 (L) or A69-27 (STP) - Body ground

Always

10 kΩ or higher

(d) Reconnect the A59 stop light switch assembly connector.

(e) Reconnect the A69 ECM connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

15.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BODY GROUND)

(a) Disconnect the A59 stop light switch assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A59-2 (L) - Body ground

Always

10 kΩ or higher

A59-4 (L) - Body ground

Always

10 kΩ or higher

(c) Reconnect the A59 stop light switch assembly connector.

OK

REPLACE ECM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR