Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM1000000018KEK
Model Year Start: 2018 Model: Sienna Prod Date Range: [11/2017 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: C1415,C1416; Rear Speed Sensor RH Output Malfunction; 2018 - 2020 MY Sienna [11/2017 -        ]

DTC

C1415

Rear Speed Sensor RH Output Malfunction

DTC

C1416

Rear Speed Sensor LH Output Malfunction

DESCRIPTION

Refer to DTCs C1403 and C1404 (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: C1403,C1404; Rear Speed Sensor RH Malfunction ).

DTC Code

DTC Detection Condition

Trouble Area

C1415

C1416

Any of the following is detected:

  1. An open in the sensor signal circuit of a malfunctioning area occurs 255 times or more.
  2. At a vehicle speed 20 km/h (12 mph) or more, noise occurs in the sensor signals of a malfunctioning wheel 75 times or more within 5 seconds.
  3. At a vehicle speed 10 km/h (6 mph) or more, noise occurs once per rotor rotation for 15 seconds or more.
  • Rear speed sensor RH/LH
  • Speed sensor circuit
  • Speed sensor rotor
  • Skid control ECU (brake actuator assembly)

HINT:

  • DTC C1415 is for the rear speed sensor RH.
  • DTC C1416 is for the rear speed sensor LH.

WIRING DIAGRAM

Refer to DTCs C1403 and C1404 (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: C1403,C1404; Rear Speed Sensor RH Malfunction ).

CAUTION / NOTICE / HINT

NOTICE:

When replacing the skid control ECU (brake actuator assembly), perform zero point calibration and store system information (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: CALIBRATION ).

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (MOMENTARY INTERRUPTION)

(a) Using the Techstream, check for any momentary interruption in the wire harness and connector corresponding to the DTC (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: CHECK FOR INTERMITTENT PROBLEMS ).

ABS/VSC/TRAC

Tester Display

Measurement Item/Range

Normal Condition

Diagnostic Note

RR Speed Open

Rear speed sensor RH open detection / Error or Normal

Error: Momentary interruption

Normal: Normal

-

RL Speed Open

Rear speed sensor LH open detection / Error or Normal

Error: Momentary interruption

Normal: Normal

-

OK:

There are no momentary interruptions.

HINT:

Perform the above inspection before removing the sensor and connector.

NG

GO TO STEP 4

OK

2.

READ VALUE USING TECHSTREAM (REAR SPEED SENSOR)

(a) Turn the ignition switch off.

(b) Connect the Techstream to the DLC3.

(c) Start the engine.

(d) Turn the Techstream on.

(e) Enter the following menus: Chassis / ABS/VSC/TRAC / Data List.

(f) Select the Data List using the Techstream (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: DATA LIST / ACTIVE TEST ).

ABS/VSC/TRAC

Tester Display

Measurement Item/Range

Normal Condition

Diagnostic Note

RR Wheel Speed

Rear wheel speed sensor RH reading / Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)

Vehicle stopped: 0 km/h (0 mph)

When driving at constant speed: No large fluctuations

RL Wheel Speed

Rear wheel speed sensor LH reading / Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)

Vehicle stopped: 0 km/h (0 mph)

When driving at constant speed: No large fluctuations

(g) Check the speed value output from the speed sensor displayed on the Techstream.

HINT:

Factors that affect the indicated vehicle speed include tire size, tire pressure, and tire wear. The speed indicated on the speedometer has an allowable margin of error. This can be tested using a speedometer tester (calibrated chassis dynamometer). For details about testing and the margin of error, see the reference chart (See page 2018 - 2020 MY Sienna [11/2017 -        ]; METER / GAUGE / DISPLAY: METER / GAUGE SYSTEM: ON-VEHICLE INSPECTION ).

OK:

The speed value output from the speed sensor displayed on the Techstream is the similar speed as indicated on the speedometer.

NG

GO TO STEP 4

OK

3.

RECONFIRM DTC

(a) Turn the ignition switch off.

(b) Clear the DTCs (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: DTC CHECK / CLEAR ).

(c) Turn the ignition switch off.

(d) Start the engine.

(e) Drive the vehicle at a speed of 40 km/h (25 mph) or more for at least 60 seconds.

(f) Check if the same DTC is output (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: DTC CHECK / CLEAR ).

Result

Proceed to

DTCs C1415 and C1416 are not output.

A

DTCs C1415 and/or C1416 are output.

B

HINT:

If troubleshooting has been carried out according to Problem Symptoms Table, refer back to the table and proceed to the next step (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: PROBLEM SYMPTOMS TABLE ).

A

CHECK FOR INTERMITTENT PROBLEMS

B

REPLACE BRAKE ACTUATOR ASSEMBLY

4.

CHECK REAR SPEED SENSOR INSTALLATION

(a) Turn the ignition switch off.

(b) Check the speed sensor installation (for 2WD).

OK:

There is no clearance between the sensor and the rear axle carrier.

(c) Check the speed sensor installation (for AWD).

OK:

There is no clearance between the sensor and the rear axle carrier.

The installation bolt is tightened properly.

Torque

8.0 N*m (82 kgf*cm, 71 in.*lbf)

Text in Illustration

*A

for 2WD

*B

for AWD

*a

OK

*b

NG

*c

Clearance

*d

8.0 N*m (82 kgf*cm, 71 in.*lbf)

Result

Result

Proceed to

OK (for AWD)

A

OK (for 2WD)

B

NG (for AWD)

C

NG (for 2WD)

D

B

GO TO STEP 7

C

INSTALL REAR SPEED SENSOR CORRECTLY

D

REPLACE REAR AXLE HUB AND BEARING ASSEMBLY

A

5.

CHECK REAR SPEED SENSOR TIP

(a) Remove the rear speed sensor (See page 2016 - 2020 MY Sienna [12/2015 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: REAR SPEED SENSOR(for 2WD): REMOVAL ).

(b) Check the speed sensor tip.

OK:

No scratches, oil, or foreign matter on the sensor tip.

HINT:

  • If the sensor is contaminated with oil or other foreign material, clean the sensor.
  • If there is iron powder sticking to the rotor, this will result in a malfunction, so confirm that the rotor is not contaminated with foreign material before replacing the sensor.

NOTICE:

Check the speed sensor signal after replacement (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: TEST MODE PROCEDURE ).

NG

OTHERS SPEED SENSOR REAR RH

OK

6.

CHECK REAR SPEED SENSOR ROTOR

(a) Remove the rear speed sensor rotor (See page 2016 - 2020 MY Sienna [12/2015 -        ]; DRIVE SHAFT / PROPELLER SHAFT: REAR DRIVE SHAFT ASSEMBLY: REMOVAL ).

(b) Check the speed sensor rotor.

OK:

No scratches, oil, or foreign matter on the rotor.

Result

Result

Proceed to

NG

A

OK

B

NOTICE:

Check the speed sensor signal after cleaning or replacement (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: TEST MODE PROCEDURE ).

HINT:

If the front speed sensor rotor needs to be replaced, replace it together with the rear drive outboard joint shaft assembly.

OK

CLEAN OR REPLACE REAR SPEED SENSOR ROTOR

NG

7.

CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - REAR SPEED SENSOR)

(a) for 2WD

(1) Make sure that there is no looseness at the locking part and the connecting part of the connector.

(2) Disconnect the skid control ECU (brake actuator assembly) connector.

(3) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

for RH

Tester Connection

Condition

Specified Condition

A75-16 (RR+) - k1-2 (RR+)

Always

Below 1 Ω

A75-16 (RR+) - Body ground

Always

10 kΩ or higher

A75-15 (RR-) - k1-1 (RR-)

Always

Below 1 Ω

A75-15 (RR-) - Body ground

Always

10 kΩ or higher

for LH

Tester Connection

Condition

Specified Condition

A75-29 (RL+) - n1-2 (RL+)

Always

Below 1 Ω

A75-29 (RL+) - Body ground

Always

10 kΩ or higher

A75-28 (RL-) - n1-1 (RL-)

Always

Below 1 Ω

A75-28 (RL-) - Body ground

Always

10 kΩ or higher

(b) for AWD

(1) Make sure that there is no looseness at the locking part and the connecting part of the connector.

(2) Disconnect the skid control ECU (brake actuator assembly) connector.

(3) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

for RH

Tester Connection

Condition

Specified Condition

A75-16 (RR+) - L41-1 (RR+)

Always

Below 1 Ω

A75-16 (RR+) - Body ground

Always

10 kΩ or higher

A75-15 (RR-) - L41-2 (RR-)

Always

Below 1 Ω

A75-15 (RR-) - Body ground

Always

10 kΩ or higher

for LH

Tester Connection

Condition

Specified Condition

A75-29 (RL+) - K30-1 (RL+)

Always

Below 1 Ω

A75-29 (RL+) - Body ground

Always

10 kΩ or higher

A75-28 (RL-) - K30-2 (RL-)

Always

Below 1 Ω

A75-28 (RL-) - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

8.

INSPECT SKID CONTROL ECU (SENSOR INPUT)

(a) for 2WD

(1) Reconnect the skid control ECU (brake actuator assembly) connector.

(2) Turn the ignition switch to ON.

(3) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

for RH

Tester Connection

Switch Condition

Specified Condition

k1-2 (RR+) - Body ground

Ignition switch ON

8 to 14 V

for LH

Tester Connection

Switch Condition

Specified Condition

n1-2 (RL+) - Body ground

Ignition switch ON

8 to 14 V

Text in Illustration

*a

Front view of wire harness connector

(to Rear Speed Sensor)

(b) for AWD

(1) Reconnect the skid control ECU (brake actuator assembly) connector.

(2) Turn the ignition switch to ON.

(3) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

for RH

Tester Connection

Switch Condition

Specified Condition

L41-1 (RR+) - Body ground

Ignition switch ON

8 to 14 V

for LH

Tester Connection

Switch Condition

Specified Condition

K30-1 (RL+) - Body ground

Ignition switch ON

8 to 14 V

Text in Illustration

*a

Front view of wire harness connector

(to Rear Speed Sensor)

Result

Result

Proceed to

OK (for 2WD)

A

OK (for AWD)

B

NG

C

NOTICE:

Check the speed sensor signal after replacement (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: TEST MODE PROCEDURE ).

HINT:

If troubleshooting has been carried out according to Problem Symptoms Table, refer back to the table and proceed to the next step (See page 2018 - 2020 MY Sienna [11/2017 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: PROBLEM SYMPTOMS TABLE ).

A

REPLACE REAR AXLE HUB AND BEARING ASSEMBLY

B

REPLACE REAR SPEED SENSOR

C

REPLACE BRAKE ACTUATOR ASSEMBLY