Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000ZY83
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 -           ]
Title: LIGHTING (EXT): LIGHTING SYSTEM: Headlight Relay Circuit; 2017 - 2020 MY Sienna [08/2016 -        ]

Headlight Relay Circuit

DESCRIPTION

The main body ECU controls the headlight relay.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following inspection procedure.

PROCEDURE

1.

PERFORM ACTIVE TEST USING TECHSTREAM (HEADLIGHT RELAY)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Body Electrical / Main Body / Active Test.

(e) Check that the relays operate.

Main Body

Tester Display

Test Part

Control Range

Diagnostic Note

Headlight Relay

Low beam headlight relay

ON/OFF

-

OK:

Relays operates. (Low beam headlights illuminate.)

OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

(See page 2017 MY Sienna [08/2016 - 11/2017]; LIGHTING (EXT): LIGHTING SYSTEM: PROBLEM SYMPTOMS TABLE 2018 - 2020 MY Sienna [11/2017 -        ]; LIGHTING (EXT): LIGHTING SYSTEM: PROBLEM SYMPTOMS TABLE )

NG

2.

INSPECT HEADLIGHT RELAY (H-LP RELAY)

(a) Remove the headlight relay.

(b) Inspect the headlight relay (See page 2017 - 2020 MY Sienna [08/2016 -        ]; LIGHTING (EXT): RELAY: ON-VEHICLE INSPECTION ).

NG

REPLACE HEADLIGHT RELAY

OK

3.

CHECK HARNESS AND CONNECTOR (BATTERY - HEADLIGHT RELAY)

(a) Remove the headlight relay.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

1 - Body ground

Always

11 to 14 V

3 - Body ground

Always

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4.

CHECK HARNESS AND CONNECTOR (HEADLIGHT RELAY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY)

(a) Disconnect the 2F instrument panel junction block assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

2 - 2F-25

Always

Below 1 Ω

2 or 2F-25 - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

(a) Remove the instrument panel junction block assembly.

*a

Component without harness connected

(Instrument Panel Junction Block Assembly)

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

2F-25 - 2I-15 (HRLY)

Always

Below 1 Ω

2F-25 or 2I-15 (HRLY) - Body ground

Always

10 kΩ or higher

OK

REPLACE MAIN BODY ECU

NG

REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY