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Last Modified: 08-28-2024 |
6.11:8.1.0 |
Doc ID: RM100000000ZAQD |
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Model Year Start: 2017 |
Model: Sienna |
Prod Date Range: [08/2016 -
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Title: 2GR-FKS BATTERY / CHARGING: GENERATOR: INSPECTION; 2017 - 2020 MY Sienna [08/2016 - ] |
INSPECTION
PROCEDURE
1. INSPECT GENERATOR CLUTCH PULLEY
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(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.
If the result is not as specified, replace the clutch pulley.
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2. INSPECT GENERATOR DRIVE END FRAME BEARING
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(a) Check that the bearing is not rough or worn.
OK:
The bearing rotates smoothly.
If necessary, replace the generator drive end frame bearing.
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3. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY
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(a) Using a vernier caliper, measure the length of the exposed brushes.
Standard exposed length:
9.5 to 11.5 mm (0.374 to 0.453 in.)
Minimum exposed length:
4.5 mm (0.177 in.)
If the exposed length is less than the minimum, replace the brush holder assembly.
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4. INSPECT GENERATOR ROTOR ASSEMBLY
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(a) Check that the generator rotor bearing is not rough or worn.
If necessary, replace the generator rotor assembly.
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(b) Check the generator rotor for an open circuit.
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
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Tester Connection
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Condition
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Specified Condition
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Slip ring - Slip ring
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20°C (68°F)
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1.9 to 2.3 Ω
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If the result is not as specified, replace the generator rotor assembly.
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(c) Check the rotor for a short to ground.
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
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Tester Connection
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Condition
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Specified Condition
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Slip ring - Rotor
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Always
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1 MΩ or higher
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If the result is not as specified, replace the generator rotor assembly.
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*1
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Slip Ring
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*2
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Rotor
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*a
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Ohmmeter
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(d) Using a vernier caliper, measure the slip ring diameter.
Standard diameter:
14.2 to 14.8 mm (0.559 to 0.583 in.)
Minimum diameter:
14.0 mm (0.551 in.)
If the diameter is less than the minimum, replace the generator rotor assembly.
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