Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000ZAQD
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 -           ]
Title: 2GR-FKS BATTERY / CHARGING: GENERATOR: INSPECTION; 2017 - 2020 MY Sienna [08/2016 -        ]

INSPECTION

PROCEDURE

1. INSPECT GENERATOR CLUTCH PULLEY

(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.

If the result is not as specified, replace the clutch pulley.

*a

Free

*b

Lock

2. INSPECT GENERATOR DRIVE END FRAME BEARING

(a) Check that the bearing is not rough or worn.

OK:

The bearing rotates smoothly.

If necessary, replace the generator drive end frame bearing.

3. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

(a) Using a vernier caliper, measure the length of the exposed brushes.

Standard exposed length:

9.5 to 11.5 mm (0.374 to 0.453 in.)

Minimum exposed length:

4.5 mm (0.177 in.)

If the exposed length is less than the minimum, replace the brush holder assembly.

*a

Length

4. INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

(b) Check the generator rotor for an open circuit.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Slip ring - Slip ring

20°C (68°F)

1.9 to 2.3 Ω

If the result is not as specified, replace the generator rotor assembly.

*1

Slip Ring

*a

Ohmmeter

(c) Check the rotor for a short to ground.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Slip ring - Rotor

Always

1 MΩ or higher

If the result is not as specified, replace the generator rotor assembly.

*1

Slip Ring

*2

Rotor

*a

Ohmmeter

(d) Using a vernier caliper, measure the slip ring diameter.

Standard diameter:

14.2 to 14.8 mm (0.559 to 0.583 in.)

Minimum diameter:

14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

*a

Diameter