Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000ZAPW
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 -           ]
Title: 2GR-FKS STARTING: STARTER: INSTALLATION; 2017 - 2020 MY Sienna [08/2016 -        ]

INSTALLATION

PROCEDURE

1. INSTALL STARTER ASSEMBLY

(a) Using an E8 "TORX" socket wrench, install the 2 stud bolts.

Torque:

37 N·m {377 kgf·cm, 27 ft·lbf}

*a

26.5 mm (1.043 in.)

*b

18 mm (0.709 in.)

*c

50 mm (1.969 in.)

(b) Install the starter assembly with the 2 nuts.

Torque:

37 N·m {377 kgf·cm, 27 ft·lbf}

(c) Connect the starter connector.

(d) Connect the terminal 30 with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(e) Close the terminal cap.

2. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

3. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

4. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+

5. INSTALL BATTERY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

6. INSTALL AIR CLEANER INLET ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected

Click here 2017 MY Sienna [08/2016 - 11/2017]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2018 - 2020 MY Sienna [11/2017 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION