Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000ZAOM
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 -           ]
Title: 2GR-FKS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL; 2017 - 2020 MY Sienna [08/2016 -        ]

REMOVAL

PROCEDURE

1. REMOVE KNOCK SENSOR

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): KNOCK SENSOR: REMOVAL

2. REMOVE SENSOR WIRE

(a) Disengage the 2 clamps and remove the bolt and sensor wire from the water inlet pipe.

3. REMOVE IGNITION COIL ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): IGNITION COIL AND SPARK PLUG: REMOVAL+

4. REMOVE VACUUM PUMP ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; BRAKE SYSTEM (OTHER): VACUUM PUMP: REMOVAL+

5. REMOVE NO. 3 WATER BY-PASS HOSE

(a) Slide the clip and remove the No. 3 water by-pass hose from the water inlet pipe.

6. REMOVE NO. 2 REMOVE WATER BY-PASS HOSE

(a) Slide the clip and remove the No. 2 water by-pass hose from the water outlet.

7. REMOVE VENTILATION HOSE

(a) Slide the clip and remove the ventilation hose from the PCV valve (ventilation valve sub-assembly).

8. REMOVE NO. 2 REMOVE VENTILATION HOSE

(a) Slide the clip and remove the No. 2 ventilation hose from the cylinder head cover sub-assembly.

9. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET

(a) Remove the 2 bolts and No. 1 compressor mounting bracket from the cylinder block sub-assembly.

10. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (COOLING): WATER PUMP: REMOVAL+

11. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (COOLING): WATER PUMP: REMOVAL+

12. REMOVE WATER PUMP PULLEY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (COOLING): WATER PUMP: REMOVAL+

13. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

(a) Remove the engine oil level dipstick from the engine oil level dipstick guide.

(b) Remove the bolt and engine oil level dipstick guide from the camshaft housing sub-assembly LH and oil pan sub-assembly.

(c) Remove the engine oil level dipstick guide O-ring from the engine oil level dipstick guide.

14. REMOVE NO. 5 CYLINDER BLOCK INSULATOR (w/ Oil Cooler)

(a) Remove the No. 5 cylinder block insulator from the engine assembly.

15. REMOVE DRIVE SHAFT BEARING BRACKET (for 2WD)

(a) Remove the 3 bolts and drive shaft bearing bracket from the cylinder block sub-assembly.

16. REMOVE REAR ENGINE MOUNTING BLACKET (for AWD)

(a) Remove the 3 bolts and rear engine mounting bracket from the cylinder block sub-assembly.

17. REMOVE WIRE HARNESS CLAMP BRACKET

(a) Remove the bolt and wire harness clamp bracket from the camshaft housing sub-assembly.

(b) Remove the bolt and wire harness clamp bracket from the cylinder head cover LH

(c) Remove the bolt and wire harness clamp bracket from the camshaft housing sub-assembly.