Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000Z9KC
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 -           ]
Title: 2GR-FKS (ENGINE CONTROL): AIR FUEL RATIO SENSOR: INSTALLATION; 2017 - 2020 MY Sienna [08/2016 -        ]

INSTALLATION

PROCEDURE

1. INSTALL AIR FUEL RATIO SENSOR (for Bank 1)

HINT:

Perform "Inspection After Repair" after replacing the air fuel ratio sensor (bank 1).

Click here 2017 MY Sienna [08/2016 - 11/2017]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2018 - 2020 MY Sienna [11/2017 -        ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

(a) Using SST, install the air fuel ratio sensor (for bank 1) to the exhaust manifold sub-assembly RH (TWC: front catalyst).

SST: 09224-00012

Torque:

Specified tightening torque :

44 N·m {449 kgf·cm, 32 ft·lbf}

NOTICE:

If the air fuel ratio sensor (for bank 1) has been struck or dropped, replace it.

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • When using SST (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 255 mm (10.0 in.)):

    39 N*m (398 kgf*cm, 29 ft.*lbf)

*a

Fulcrum Length of SST

*b

Fulcrum Length of Torque Wrench

2. INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 1)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

3. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

4. INSTALL MANIFOLD STAY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

5. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2WD)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

6. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for AWD)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

Click here 2016 - 2020 MY Sienna [12/2015 -        ]; DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY: INSTALLATION

8. INSTALL NO. 2 ENGINE UNDER COVER (for AWD)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+

9. INSTALL NO. 1 ENGINE UNDER COVER

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

10. INSTALL INSTRUMENT PANEL FINISH PANEL END LH

  • for 2WD

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST PIPE(for 2WD): INSTALLATION+

  • for AWD

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST PIPE(for AWD): INSTALLATION+

11. INSTALL AIR FUEL RATIO SENSOR (for Bank 2)

HINT:

Perform "Inspection After Repair" after replacing the air fuel ratio sensor (for bank 2).

Click here 2017 MY Sienna [08/2016 - 11/2017]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2018 - 2020 MY Sienna [11/2017 -        ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

(a) Using SST, install the air fuel ratio sensor (for bank 2) to the exhaust manifold sub-assembly LH (TWC: front catalyst).

SST: 09224-00012

Torque:

Specified tightening torque :

44 N·m {449 kgf·cm, 32 ft·lbf}

NOTICE:

If the air fuel ratio sensor (for bank 2) has been struck or dropped, replace it.

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • When using SST (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 255 mm (10.0 in.)):

    39 N*m (398 kgf*cm, 29 ft.*lbf)

*a

Fulcrum Length of SST

*b

Fulcrum Length of Torque Wrench

12. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

  • for 2WD:

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

  • for AWD:

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST PIPE(for AWD): INSTALLATION+

13. INSTALL V-BANK COVER SUB-ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

14. INSPECT FOR EXHAUST GAS LEAK

  • for 2WD:

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST PIPE(for 2WD): INSTALLATION+

  • for AWD:

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): EXHAUST PIPE(for AWD): INSTALLATION+

15. PERFORM INITIALIZATION

(a) Perform "Inspection After Repair" after replacing an air fuel ratio sensor.

Click here 2017 MY Sienna [08/2016 - 11/2017]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2018 - 2020 MY Sienna [11/2017 -        ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION