Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000Z9IS
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 -           ]
Title: 2GR-FKS (ENGINE CONTROL): CAMSHAFT OIL CONTROL VALVE(for Bank 2): INSTALLATION; 2017 - 2020 MY Sienna [08/2016 -        ]

INSTALLATION

PROCEDURE

1. INSTALL CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 2)

NOTICE:

There are different types of camshaft timing gear bolts. Make sure to check the identification mark to determine the tightening torque.

*a

Identification Mark Stamp

Identification Mark

Item

Identification Mark Stamp

Intake Side

Exhaust Side

Type A

A

B

Type B

D

G

(a) Make sure that the No. 1 cylinder is at TDC/compression.

HINT:

Check that the cutout of the camshaft timing gear assembly is at the top and align the timing mark (cutout) of the crankshaft pulley with the timing mark on the timing chain cover assembly.

(b) Apply engine oil to the areas of the camshaft timing gear bolt shown in the illustration.

(c) While holding the crankshaft pulley, temporarily install the camshaft timing gear bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • If the camshaft timing gear bolt has been struck or dropped, replace it.
  • If there is any abnormal resistance when temporarily installing the camshaft timing gear bolt, loosen it and make sure that the No. 1 cylinder is at TDC/compression, and then temporarily install the camshaft timing gear bolt again.

HINT:

Make sure that the flange part of the camshaft timing gear bolt contacts the entire circumference of the camshaft timing gear assembly.

(d) While holding the crankshaft pulley, loosen the camshaft timing gear bolt 60 to 180°.

(e) Turn the crankshaft pulley clockwise 30 to 90°.

(f) While holding the crankshaft pulley, tighten the camshaft timing gear bolt.

Torque:

for Type A :

120 N·m {1224 kgf·cm, 89 ft·lbf}

for Type B :

95 N·m {969 kgf·cm, 70 ft·lbf}

NOTICE:

Do not use an impact wrench.

2. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): CAMSHAFT OIL CONTROL SOLENOID(for Bank 2): INSTALLATION+

3. INSTALL ENGINE MOVING CONTROL ROD

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): CAMSHAFT OIL CONTROL SOLENOID(for Bank 2): INSTALLATION+

4. INSTALL NO. 2 ENGINE MOUNTING STAY RH

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

5. INSTALL CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 2)

NOTICE:

There are different types of camshaft timing gear bolts. Make sure to check the identification mark to determine the tightening torque.

*a

Identification Mark Stamp

Identification Mark

Item

Identification Mark Stamp

Intake Side

Exhaust Side

Type A

A

B

Type B

D

G

(a) Make sure that the No. 1 cylinder is at TDC/compression.

HINT:

Check that the cutout of the camshaft timing gear assembly is at the top and align the timing mark (cutout) of the crankshaft pulley with the timing mark on the timing chain cover assembly.

(b) Apply engine oil to the areas of the camshaft timing gear bolt shown in the illustration.

(c) While holding the crankshaft pulley, temporarily install the camshaft timing gear bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • If the camshaft timing gear bolt has been struck or dropped, replace it.
  • If there is any abnormal resistance when temporarily installing the camshaft timing gear bolt, loosen it and make sure that the No. 1 cylinder is at TDC/compression, and then temporarily install the camshaft timing gear bolt again.

HINT:

Make sure that the flange part of the camshaft timing gear bolt contacts the entire circumference of the camshaft timing gear assembly.

(d) While holding the crankshaft pulley, tighten the camshaft timing gear bolt.

Torque:

for Type A :

120 N·m {1224 kgf·cm, 89 ft·lbf}

for Type B :

95 N·m {969 kgf·cm, 70 ft·lbf}

NOTICE:

Do not use an impact wrench.

6. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): CAMSHAFT OIL CONTROL SOLENOID(for Bank 2): REMOVAL+

7. INSTALL FRONT FENDER APRON SEAL RH

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

8. INSTALL FRONT WHEEL RH

Torque:

103 N·m {1050 kgf·cm, 76 ft·lbf}

9. INSPECT FOR ENGINE OIL LEAK

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS LUBRICATION: OIL AND OIL FILTER: REPLACEMENT+

10. INSTALL V-BANK COVER SUB-ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+