| Last Modified: 04-05-2023 | 6.11:8.1.0 | Doc ID: RM100000000Z9IN |
| Model Year Start: 2017 | Model: Sienna | Prod Date Range: [08/2016 - ] |
| Title: 2GR-FKS (ENGINE CONTROL): IGNITION SYSTEM: ON-VEHICLE INSPECTION; 2017 - 2020 MY Sienna [08/2016 - ] | ||
ON-VEHICLE INSPECTION
PROCEDURE
1. PERFORM SPARK TEST
(a) Check for DTCs.
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![2017 - 2020 MY Sienna [08/2016 - ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR](/t3Portal/stylegraphics/info.gif)
NOTICE:
If any DTCs are output, perform troubleshooting in accordance with the procedure for each DTC.
(b) Remove the 6 ignition coil assemblies and 6 spark plugs.
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NOTICE:
If an ignition coil assembly or spark plug has been struck or dropped, replace it.
HINT:
Arrange the removed parts in the correct order.
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(c) Disconnect the 2 No. 5 engine wire connectors (for Port Injection). NOTICE: Perform this step in order to stop fuel injection to prevent damage to the catalyst due to unburned fuel. |
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(d) Disconnect the No. 6 engine wire connector and No. 7 engine wire connector (for Direct Injection). NOTICE: Perform this step in order to stop fuel injection to prevent damage to the catalyst due to unburned fuel. |
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(e) Install the spark plug to the ignition coil assembly, and then connect the ignition coil assembly connector. |
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(f) Ground the spark plug.
(g) Check that spark occurs at each spark plug while the engine is being cranked.
NOTICE:
- Be sure to ground the spark plugs when checking them.
- Do not crank the engine for more than 2 seconds.
- For vehicles with a cranking hold function, turn the ignition switch off during cranking to stop cranking.
- If an ignition coil assembly or spark plug has been struck or dropped, replace it.
HINT:
- Install the same parts to their original positions.
- When assembling the ignition coil assembly to the cylinder head cover sub-assembly, press and continue to hold the ignition coil assembly so that it is fully inserted into the plug tube while tightening.
(h) Connect the No. 6 engine wire connector and No. 7 engine wire connector (for Direct Injection).
(i) Connect the 2 No. 5 engine wire connectors (for Port Injection).
(j) Install the 6 spark plugs and 6 ignition coil assemblies.
Click here
NOTICE:
If an ignition coil assembly or spark plug has been struck or dropped, replace it.
HINT:
- Install the same parts to their original positions.
- When assembling the ignition coil assembly to the cylinder head cover sub-assembly, press and continue to hold the ignition coil assembly so that it is fully inserted into the plug tube while tightening.
(k) Check for DTCs.
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(l) Clear the DTCs.
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2. INSPECT IGNITION COIL ASSEMBLY AND SPARK TEST
HINT:
Perform "Inspection After Repair" after replacing a spark plug or ignition coil assembly.
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(a) Check that the ignition coil assembly connector is securely connected.
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Result |
Action |
|---|---|
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NG |
Connect securely |
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OK |
Go to next step |
(b) Perform a spark test on each ignition coil assembly.
(1) Replace the ignition coil assembly with a known good one.
(2) Perform the spark test again.
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Result |
Action |
|---|---|
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NG |
Go to next step |
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OK |
Replace ignition coil assembly
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NOTICE:
If an ignition coil assembly or spark plug has been struck or dropped, replace it.
(c) Perform a spark test on each spark plug.
(1) Replace the spark plug with a known good one.
(2) Perform the spark test again.
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Result |
Action |
|---|---|
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NG |
Inspect the ignition system Click here
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OK |
Replace spark plug
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NOTICE:
If an ignition coil assembly or spark plug has been struck or dropped, replace it.
(d) Connect the No. 6 engine wire connector and No. 7 engine wire connector (for Direct Injection).
(e) Connect the 2 No. 5 engine wire connectors (for Port Injection).
(f) Install the 6 spark plugs and 6 ignition coil assemblies.
Click here
NOTICE:
If an ignition coil assembly or spark plug has been struck or dropped, replace it.
HINT:
- Install the same parts to their original positions.
- When assembling the ignition coil assembly to the cylinder head cover sub-assembly, press and continue to hold the ignition coil assembly so that it is fully inserted into the plug tube while tightening.
(g) Check for DTCs.
Click here
(h) Clear the DTCs.
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3. INSPECT SPARK PLUG
NOTICE:
- Be careful not to damage the iridium tip or platinum tip of the spark plug.
- Check the iridium tip visually as it is easily damaged.
- Never attempt to adjust the electrode gap of a used spark plug.
- If a spark plug is extremely dirty with oil, etc., replace it.
- Replace a spark plug if it is damaged.
- If a spark plug has been struck or dropped, replace it.
- When installing a new spark plug, do not remove the protective cap from the spark plug tip until just before installing the spark plug to the engine.
HINT:
Perform "Inspection After Repair" after replacing a spark plug.
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(a) Check the electrode. (1) Using a megohmmeter, measure the insulation resistance. Standard Insulation Resistance:
HINT: If a megohmmeter is not available, perform the following simple inspection instead. |
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(b) Alternative inspection method.
(1) Start the engine.
NOTICE:
Do not perform this step when any of the following DTCs are output: P030000, P030027, P030085, P030100, P030200, P030300, P030400 (Cylinder Misfire Detected).
(2) Quickly accelerate the engine to 4000 rpm 5 times.
NOTICE:
Do not perform this step when any of the following DTCs are output: P030000, P030027, P030085, P030100, P030200, P030300, P030400 (Cylinder Misfire Detected).
(3) Remove the spark plug.
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(4) Visually check the spark plug.
HINT:
If the electrode is dry, the spark plug is functioning properly. If the electrode is damp, proceed to the next step.
(c) Check the spark plug for any damage to its threads and insulator.
If there is any damage, replace the spark plug.
Recommended Spark Plug:
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Manufacturer |
Spark Plug Type |
|---|---|
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DENSO |
FK20HBR8 |
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(d) Check the spark plug electrode gap. Maximum Electrode Gap for Used Spark Plug: 1.1 mm (0.0433 in.) NOTICE: Never attempt to adjust the electrode gap of a used spark plug. If the electrode gap is more than the maximum, replace the spark plug. Standard Electrode Gap for New Spark Plug: 0.7 to 0.8 mm (0.0276 to 0.0315 in.) |
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(e) Install the spark plug.
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4. PERFORM INITIALIZATION
(a) Perform "Inspection After Repair" after replacing a spark plug or ignition coil assembly.
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