DISASSEMBLY

PROCEDURE

1. REMOVE TRANSPONDER KEY ECU ASSEMBLY (w/ Engine Immobiliser System)

2. REMOVE DEFROSTER LOWER NOZZLE ASSEMBLY

(a) Disengage the 4 claws to remove the defroster lower nozzle assembly.

3. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY

(a) Disengage the 4 claws to remove the No. 2 air duct sub-assembly.

4. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Disconnect the connector.

(b) Remove the 2 screws and No. 1 air conditioning radiator damper servo sub-assembly.

5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Disengage the 2 claws to remove the heater clamp.

(b) Remove the screw and piping clamp.

(c) Remove the heater radiator unit sub-assembly.

6. REMOVE AIR CONDITIONING HARNESS ASSEMBLY

(a) Disconnect the 5 connectors.

(b) Disengage the 6 clamps to remove the air conditioning harness assembly.

7. REMOVE NO. 4 AIR DUCT SUB-ASSEMBLY

8. REMOVE HEATER BRACKET

(a) Remove the bolt and heater bracket.

9. REMOVE PTC HEATER ASSEMBLY

(a) Disengage the 3 clamps.

(b) Remove the screw.

(c) Disengage the 3 guides to separate the connector cover.

(d) Remove the 2 screws and PTC heater assembly.

10. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY

(a) Remove the 6 screws and air conditioning radiator assembly.

11. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and No. 2 air conditioning radiator damper servo sub-assembly.

12. REMOVE COOLER EXPANSION VALVE

(a) Using a 4 mm hexagon socket wrench, remove the 2 bolts and cooler expansion valve.

13. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Disengage the clamp to remove the No. 1 cooler evaporator sub-assembly with cooler thermistor.

(b) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

14. REMOVE NO. 1 COOLER THERMISTOR

15. REMOVE ASPIRATOR (for Automatic Air Conditioning System)

(a) Disengage the clamp.

(b) Disengage the 2 claws to remove the aspirator.