INSTALLATION

PROCEDURE

1. INSTALL VACUUM PUMP ASSEMBLY

(a) Clean the vacuum pump assembly installation bolt holes in the camshaft housing sub-assembly and cylinder head sub-assembly.

(b) Apply engine oil to 2 new O-rings and install them to the vacuum pump assembly.

Engine oil

(c) Install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth with the grooves on the camshaft tip. NOTICE: Ensure that the vacuum pump assembly is installed securely. Be careful not to pinch the O-ring.

*a Coupling Teeth *b Groove

(d) Install the vacuum pump assembly with 3 new bolts in the order shown in the illustration. Torque: 21 N·m {214 kgf·cm, 15 ft·lbf} NOTICE: After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.

2. INSTALL ENGINE ROOM MAIN WIRE

(a) Install the engine room main wire with the bolt. Torque: 13 N·m {133 kgf·cm, 115 in·lbf}

(b) Connect the 2 connectors.

(c) Install the 2 bolts. Torque: 8.35 N·m {85 kgf·cm, 74 in·lbf}

(d) Connect the 6 connectors.

3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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4. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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5. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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6. INSTALL BATTERY

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7. INSTALL INLET AIR CLEANER ASSEMBLY

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8. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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9. INSPECT VACUUM PUMP OPERATION

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10. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY

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11. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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12. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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13. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

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14. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

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15. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

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16. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

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17. INSTALL FRONT WIPER ARM HEAD CAP

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