Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000YSP5
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 - 11/2017]
Title: 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: P003012,P003013,P005012,P005013,P101A9E,P103A9E; HO2S Heater Control Bank 1 Sensor 1 Circuit Short to Battery; 2017 MY Sienna [08/2016 - 11/2017]

DTC

P003012

HO2S Heater Control Bank 1 Sensor 1 Circuit Short to Battery

DTC

P003013

HO2S Heater Control Bank 1 Sensor 1 Circuit Open

DTC

P005012

HO2S Heater Control Bank 2 Sensor 1 Circuit Short to Battery

DTC

P005013

HO2S Heater Control Bank 2 Sensor 1 Circuit Open

DTC

P101A9E

A/F Sensor Heater Performance Bank 1 Sensor 1 Stuck On

DTC

P103A9E

A/F Sensor Heater Performance Bank 2 Sensor 1 Stuck On

DESCRIPTION

Refer to DTC P21951D.

Click here 2017 - 2018 MY Sienna [08/2016 - 08/2018]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: P21951D,P219523,P21961D,P219624,P21971D,P219723,P21981D,P219824; O2 Sensor Signal Biased/Stuck Lean Bank 1 Sensor 1 Circuit Current Out of Range+

HINT:

  • When any of these DTCs are stored, the ECM enters fail-safe mode. The ECM turns off the air fuel ratio sensor heater in fail-safe mode. Fail-safe mode continues until the ignition switch is turned off.
  • Although the DTC titles say oxygen sensor, these DTCs relate to the air fuel ratio sensor.
  • The ECM has a pulse width modulated control circuit to adjust the current through the heater. The air fuel ratio sensor heater circuit uses a relay on the +B side of the circuit.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

Note

P003012

HO2S Heater Control Bank 1 Sensor 1 Circuit Short to Battery

Air fuel ratio sensor heater current reaches the high limit (1 trip detection logic).

  • Short in air fuel ratio sensor (bank 1 sensor 1) heater circuit
  • Air fuel ratio sensor (bank 1 sensor 1)
  • ECM

Comes on

DTC stored

  • SAE Code: P0032
  • DTC for Mexico Models: Applies

P003013

HO2S Heater Control Bank 1 Sensor 1 Circuit Open

Air fuel ratio sensor heater current is less than 0.8 A, even when the air fuel ratio sensor heater duty cycle is 30% or higher (1 trip detection logic).

  • Open or short in air fuel ratio sensor (bank 1 sensor 1) heater circuit
  • Air fuel ratio sensor (bank 1 sensor 1)
  • Semiconductor pwr integration ECU
  • ECM

Comes on

DTC stored

  • SAE Code: P0031
  • DTC for Mexico Models: Applies

P005012

HO2S Heater Control Bank 2 Sensor 1 Circuit Short to Battery

Air fuel ratio sensor heater current reaches the high limit (1 trip detection logic).

  • Short in air fuel ratio sensor (bank 2 sensor 1) heater circuit
  • Air fuel ratio sensor (bank 2 sensor 1)
  • ECM

Comes on

DTC stored

  • SAE Code: P0052
  • DTC for Mexico Models: Applies

P005013

HO2S Heater Control Bank 2 Sensor 1 Circuit Open

Air fuel ratio sensor heater current is less than 0.8 A, even when the air fuel ratio sensor heater duty cycle is 30% or higher (1 trip detection logic).

  • Open or short in air fuel ratio sensor (bank 2 sensor 1) heater circuit
  • Air fuel ratio sensor (bank 2 sensor 1)
  • Semiconductor pwr integration ECU
  • ECM

Comes on

DTC stored

  • SAE Code: P0051
  • DTC for Mexico Models: Applies

P101A9E

A/F Sensor Heater Performance Bank 1 Sensor 1 Stuck On

Air fuel ratio sensor heater current is higher than the specified value while the heater is not operating (1 trip detection logic).

  • Short in air fuel ratio sensor (bank 1 sensor 1) heater circuit
  • Air fuel ratio sensor (bank 1 sensor 1)
  • ECM

Comes on

DTC stored

  • SAE Code: P101D
  • DTC for Mexico Models: Applies

P103A9E

A/F Sensor Heater Performance Bank 2 Sensor 1 Stuck On

Air fuel ratio sensor heater current is higher than the specified value while the heater is not operating (1 trip detection logic).

  • Short in air fuel ratio sensor (bank 2 sensor 1) heater circuit
  • Air fuel ratio sensor (bank 2 sensor 1)
  • ECM

Comes on

DTC stored

  • SAE Code: P103D
  • DTC for Mexico Models: Applies

MONITOR DESCRIPTION

The ECM uses information from the air fuel ratio sensor to regulate the air fuel ratio and keep it close to the stoichiometric level. This maximizes the ability of the three-way catalytic converter to purify the exhaust gases.

The air fuel ratio sensor detects oxygen levels in the exhaust gas and transmits the information to the ECM. The inner surface of the sensor element is exposed to the outside air. The outer surface of the sensor element is exposed to the exhaust gas. The sensor element is made of platinum-coated zirconia and includes an integrated heating element.

The zirconia element generates a small voltage when there is a large difference in the oxygen concentrations between the exhaust gas and outside air. The platinum coating amplifies this voltage generation.

The air fuel ratio sensor is more efficient when heated. When the exhaust gas temperature is low, the sensor cannot generate useful voltage signals without supplementary heating. The ECM regulates the supplementary heating using a duty-cycle approach to adjust the average current in the sensor heater element. If the heater current is outside the normal range, the signal transmitted by the air fuel ratio sensor becomes inaccurate. As a result, the ECM is unable to regulate the air fuel ratio properly.

When the current in the air fuel ratio sensor heater is outside the normal operating range, the ECM interprets this as a malfunction in the sensor heater and stores a DTC.

MONITOR STRATEGY

Related DTCs

P0031: Air fuel ratio sensor (bank 1 sensor 1) heater range check (low current)

P0032: Air fuel ratio sensor (bank 1 sensor 1) heater range check (high current)

P0051: Air fuel ratio sensor (bank 2 sensor 1) heater range check (low current)

P0052: Air fuel ratio sensor (bank 2 sensor 1) heater range check (high current)

P101D: Air fuel ratio sensor (bank 1 sensor 1) heater performance

P103D: Air fuel ratio sensor (bank 2 sensor 1) heater performance

Required Sensors/Components (Main)

Air fuel ratio sensor heater

Required Sensors/Components (Related)

-

Frequency of Operation

Continuous

Duration

10 seconds: P0031 and P0051

10.24 seconds: P0032 and P0052

1 second: P101D and P103D

MIL Operation

Immediate

Sequence of Operation

None

TYPICAL ENABLING CONDITIONS

All

Monitor runs whenever the following DTCs are not stored

None

P0031 and P0051

All of the following conditions are met

-

Battery voltage

10.5 V or higher

Time after heater on

5 seconds or more

Active heater off control

Not operating

Active heater on control

Not operating

Air fuel ratio sensor heater performance fail (P101D)

Not detected

Heater output duty cycle

30% or higher

P0032 and P0052

All of the following conditions are met

-

Battery voltage

10.5 V or higher

Time after heater on

5 seconds or more

Heater output duty cycle

Higher than 0%

Active heater off control

Not operating

Active heater on control

Not operating

P101D and P103D

All of the following conditions are met

-

Battery voltage

10.5 V or higher

Air fuel ratio sensor heater low current fail (P0031, P0051)

Not detected

Heater output duty cycle

Less than 60%

Active heater off control

Not operating

Active heater on control

Not operating

TYPICAL MALFUNCTION THRESHOLDS

P0031 and P0051

Heater on current

Less than 0.8 A

P0032 and P0052

Both of the following conditions are met

-

Command to heater output

On

Heater current detected by heater monitor IC

14 A or higher

P101D and P103D

Both of the following conditions are met

-

Heater current detected by heater monitor IC

14 A or higher

Heater off current

Higher than 11 A

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on [A].
  6. Start the engine and idle it for 5 minutes or more [B].
  7. With the vehicle stationary, depress the accelerator pedal and maintain an engine speed of 3000 rpm for 1 minute [C].
  8. Idle the engine for 5 minutes or more [D].
  9. Enter the following menus: Powertrain / Engine / Trouble Codes [E].
  10. Read the pending DTCs.

    HINT:

    • If a pending DTC is output, the system is malfunctioning.
    • If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  12. Input the DTC: P003012, P003013, P005012, P005013, P101A9E or P103A9E.
  13. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform steps [B] through [E] again.
    • [A] to [E]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

    • When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.

WIRING DIAGRAM

Refer to DTC P21951D.

Click here 2017 - 2018 MY Sienna [08/2016 - 08/2018]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: P21951D,P219523,P21961D,P219624,P21971D,P219723,P21981D,P219824; O2 Sensor Signal Biased/Stuck Lean Bank 1 Sensor 1 Circuit Current Out of Range+

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.

HINT:

  • Refer to "Data List / Active Test" [A/F (O2) Sensor Heater Duty Ratio B1S1 and A/F (O2) Sensor Heater Duty Ratio B2S1].

    Click here 2017 MY Sienna [08/2016 - 11/2017]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: DATA LIST / ACTIVE TEST

  • Bank 1 refers to the bank that includes the No. 1 cylinder*.

    *: The No. 1 cylinder is the cylinder which is farthest from the transaxle.

  • Bank 2 refers to the bank that does not include the No. 1 cylinder.
  • Sensor 1 refers to the sensor closest to the engine assembly.
  • Sensor 2 refers to the sensor farthest away from the engine assembly.
  • Change the fuel injection volume using the Control the Injection Volume for A/F Sensor function provided in the Active Test and monitor the air fuel ratio sensor output voltage (Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: P013611,...,P015623; O2 Sensor Circuit Bank 1 Sensor 2 Circuit Short to Ground+ ). If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning.
  • Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1.

INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE)

(a) Inspect the air fuel ratio sensor.

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): AIR FUEL RATIO SENSOR: INSPECTION

HINT:

Perform "Inspection After Repair" after replacing the air fuel ratio sensor.

Click here 2017 MY Sienna [08/2016 - 11/2017]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

NG

REPLACE AIR FUEL RATIO SENSOR

OK

2.

CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR)

*a

Front view of wire harness connector

(to Air Fuel Ratio Sensor)

*b

Bank 1

*c

Bank 2

(a) Disconnect the air fuel ratio sensor connector.

(b) Turn the ignition switch to ON.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

B14-2 (+B) - Body ground

Ignition switch ON

11 to 14 V

B13-2 (+B) - Body ground

Ignition switch ON

11 to 14 V

NG

GO TO STEP 5

OK

3.

CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)

(a) Disconnect the B14 and B13 air fuel ratio sensor connectors.

(b) Disconnect the B67 ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

B14-1 (HA1A) - B67-52 (HA1A)

Always

Below 1 Ω

B13-1 (HA2A) - B67-17 (HA2A)

Always

Below 1 Ω

B14-1 (HA1A) or B67-52 (HA1A) - Body ground and other terminals

Always

10 kΩ or higher

B13-1 (HA2A) or B67-17 (HA2A) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4.

CHECK WHETHER DTC OUTPUT RECURS (DTC P003012, P003013, P005012, P005013, P101A9E OR P103A9E)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Clear the DTCs.

(e) Turn the ignition switch off and wait for at least 30 seconds.

(f) Turn the ignition switch to ON.

(g) Turn the Techstream on.

(h) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(i) Enter the following menus: Powertrain / Engine / Trouble Codes.

(j) Read the DTCs.

Result

Proceed to

DTCs are not output

A

DTC P003012, P003013, P005012, P005013, P101A9E or P103A9E is output

B

A

CHECK FOR INTERMITTENT PROBLEMS

B

REPLACE ECM

5.

INSPECT A/F HTR RELAY

(a) Inspect the A/F HTR relay.

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (ENGINE CONTROL): RELAY: ON-VEHICLE INSPECTION

NG

REPLACE A/F HTR RELAY

OK

6.

CHECK HARNESS AND CONNECTOR (A/F HTR RELAY - AIR FUEL RATIO SENSOR))

(a) Remove the A/F HTR relay.

(b) Disconnect the B13 and B14 air fuel ratio sensor connectors.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 (A/F HTR relay holder) - B14-2 (+B)

Always

Below 1 Ω

3 (A/F HTR relay holder) - B13-2 (+B)

Always

Below 1 Ω

3 (A/F HTR relay holder) or B14-2 (+B) - Body ground and other terminals

Always

10 kΩ or higher

3 (A/F HTR relay holder) or B13-2 (+B) - Body ground and other terminals

Always

10 kΩ or higher

OK

CHECK ECM POWER SOURCE CIRCUIT

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR