Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000YQSR
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 -           ]
Title: 2GR-FKS (FUEL): FUEL SENDER GAUGE ASSEMBLY: REMOVAL; 2017 - 2020 MY Sienna [08/2016 -        ]

REMOVAL

PROCEDURE

1. DISCHARGE FUEL SYSTEM PRESSURE

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL SYSTEM: PRECAUTION

2. REMOVE CHARCOAL CANISTER PROTECTOR

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS EMISSION CONTROL: CANISTER: REMOVAL+

3. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

4. DRAIN FUEL

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL SYSTEM: PRECAUTION

5. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 2WD)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

6. REMOVE NO. 1 FUEL TANK HEAT INSULATOR (for 2WD)

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

7. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)

Click here 2016 - 2020 MY Sienna [12/2015 -        ]; DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY: REMOVAL

8. DISCONNECT FUEL TANK VENT HOSE

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS EMISSION CONTROL: CANISTER: REMOVAL+

9. DISCONNECT CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS EMISSION CONTROL: CANISTER: REMOVAL+

10. REMOVE REAR FLOOR NO. 2 CROSSMEMBER BRACE LH

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

11. REMOVE FUEL TANK FILLER HOSE COVER

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

12. DISCONNECT FUEL TANK INLET PIPE SUB-ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

13. REMOVE FUEL TANK ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

14. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.

*1

Tube Joint Clip

*2

Fuel Tube Connector

*3

O-ring

Pull Out

Pull

NOTICE:

  • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
  • The fuel tube connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
  • Do not use any tools.
  • Do not bend or twist the tubes.
  • Protect the contact surface by covering it with a plastic bag.
  • If the connector is stuck, push and pull on the parts to separate them.

(b) Pull the fuel tank main tube out of the fuel suction with pump and gauge tube assembly to disconnect it.

15. REMOVE FUEL PUMP GAUGE RETAINER

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

16. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

17. REMOVE FUEL SUCTION TUBE SET GASKET

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL TANK: REMOVAL+

18. REMOVE FUEL SENDER GAUGE ASSEMBLY

(a) Disconnect the fuel sender gauge connector and disengage the harness clamp.

NOTICE:

Do not damage the wire harness.

(b) Release the lock as shown in the illustration and remove the fuel sender gauge by sliding it.