Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000YQRP
Model Year Start: 2017 Model: Sienna Prod Date Range: [08/2016 -           ]
Title: 2GR-FKS (FUEL): FUEL INJECTOR(for Port Injection): INSTALLATION; 2017 - 2020 MY Sienna [08/2016 -        ]

INSTALLATION

PROCEDURE

1. INSTALL FUEL INJECTOR ASSEMBLY

HINT:

Perform "Inspection After Repair" after replacing a fuel injector assembly.

Click here 2017 MY Sienna [08/2016 - 11/2017]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2018 - 2020 MY Sienna [11/2017 -        ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

(a) Apply a light coat of spindle oil or gasoline to 6 new O-rings, and install 1 to each fuel injector assembly.

NOTICE:

Check that there is no damage or foreign matter on the groove of the fuel injector assembly when installing the O-ring to each fuel injector assembly.

(b) for Bank 1:

(1) Connect the 3 fuel injector assembly connectors.

(2) Install the 3 fuel injector assemblies to the fuel delivery pipe with sensor assembly.

NOTICE:

  • Make sure that the fuel injector assembly is located within the stopper as shown in the illustration.
  • Check that the fuel injector assembly installation holes of the fuel delivery pipe with sensor assembly are not damaged and are free of foreign matter.
  • Make sure that the O-ring is not damaged, twisted or moved out of place when installing the fuel injector assembly.

*a

Stopper

(3) Engage the clamp to connect the No. 5 engine wire to the fuel delivery pipe with sensor assembly.

(c) for Bank 2:

(1) Connect the 3 fuel injector assembly connectors.

(2) Install the 3 fuel injector assemblies to the fuel delivery pipe with sensor assembly.

NOTICE:

  • Make sure that the fuel injector assembly is located within the stopper as shown in the illustration.
  • Check that the fuel injector assembly installation holes of the fuel delivery pipe with sensor assembly are not damaged and are free of foreign matter.
  • Make sure that the O-ring is not damaged, twisted or moved out of place when installing the fuel injector assembly.

*a

Stopper

(3) Engage the clamp to connect the No. 5 engine wire to the fuel delivery pipe with sensor assembly.

2. INSTALL INJECTOR VIBRATION INSULATOR

(a) Install 6 new injector vibration insulators to the intake manifold.

3. INSTALL NO. 1 DELIVERY PIPE SPACER

(a) Install the 4 No. 1 delivery pipe spacers to the intake manifold.

4. INSTALL FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY

(a) Place the fuel delivery pipe with sensor assembly with the 6 fuel injector assemblies onto the intake manifold.

NOTICE:

Be careful not to drop the fuel injector assemblies when installing the fuel delivery pipe with sensor assembly.

(b) Install the fuel delivery pipe with sensor assembly with the fuel injector assemblies with the 4 bolts.

Torque:

17 N·m {173 kgf·cm, 13 ft·lbf}

(c) Connect the 2 No. 5 engine wire connectors.

(d) Connect the fuel pressure sensor connector.

5. CONNECT FUEL TUBE SUB-ASSEMBLY

(a) Connect the fuel tube sub-assembly to the fuel delivery pipe with sensor assembly.

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL SYSTEM: PRECAUTION

6. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: INSTALLATION

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2017 MY Sienna [08/2016 - 11/2017]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2018 - 2020 MY Sienna [11/2017 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

8. INSPECT FOR FUEL LEAK

Click here 2017 - 2020 MY Sienna [08/2016 -        ]; 2GR-FKS (FUEL): FUEL SYSTEM: ON-VEHICLE INSPECTION+

9. PERFORM INITIALIZATION

(a) Perform "Inspection After Repair" after replacing a fuel injector assembly.

Click here 2017 MY Sienna [08/2016 - 11/2017]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2018 - 2020 MY Sienna [11/2017 -        ]; 2GR-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION