Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VKH7
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 -           ]
Title: LIGHTING (EXT): HEADLIGHT ASSEMBLY: REMOVAL; 2016 - 2020 MY Sienna [12/2015 -        ]

REMOVAL

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for both the RH and LH sides.
  • The procedure described below is for the LH side.

PROCEDURE

1. PRECAUTION

(See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; LIGHTING (EXT): LIGHTING SYSTEM: PRECAUTION 2018 - 2020 MY Sienna [11/2017 -        ]; LIGHTING (EXT): LIGHTING SYSTEM: PRECAUTION )

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 2016 MY Sienna [12/2015 - 08/2016]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2017 MY Sienna [08/2016 - 11/2017]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2018 - 2020 MY Sienna [11/2017 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION ).

3. REMOVE FRONT BUMPER COVER

(See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; EXTERIOR PANELS / TRIM: FRONT BUMPER: REMOVAL 2018 - 2020 MY Sienna [11/2017 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER: REMOVAL )

4. REMOVE HEADLIGHT ASSEMBLY

CAUTION:

For HID-equipped vehicles, when the light control switch is set to HEAD or has recently been set to OFF, the light control ECU can be extremely hot, so make sure that components have cooled down before beginning work.

(a) Remove the bolt and 2 screws.

(b) Disconnect the connectors and then remove the headlight.