DOOR / HATCH: FRONT DOOR: ADJUSTMENT; 2016 - 2020 MY Sienna [12/2015

Last Modified: 04-05-2023	6.11:8.1.0	Doc ID: RM100000000VK8E
Model Year Start: 2016	Model: Sienna	Prod Date Range: [12/2015 - ]
Title: DOOR / HATCH: FRONT DOOR: ADJUSTMENT; 2016 - 2020 MY Sienna [12/2015 - ]

ADJUSTMENT

CAUTION / NOTICE / HINT

HINT:

Use the same procedure for the RH and LH sides.
The procedures described below are for the RH side.
Centering bolts are used to mount the door hinge onto the vehicle body and door. The door cannot be adjusted with the centering bolts in. Substitute standard bolts (with washers) for the centering bolts when making adjustments.
For bolts without torque specifications, check the standard bolt chart (See page ).

PROCEDURE

1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements are within the standard ranges.

Standard:

Area	Measurement	Area	Measurement
*a	3.5 to 6.5 mm (0.138 to 0.256 in.)	*h	3.0 to 6.0 mm (0.118 to 0.236 in.)
*b	-1.2 to 1.8 mm (-0.047 to 0.071 in.)	*i	-1.5 to 1.5 mm (-0.059 to 0.059 in.)
*c	3.5 to 6.5 mm (0.138 to 0.256 in.)	*j	4.2 to 7.2 mm (0.165 to 0.283 in.)
*d	-1.5 to 1.5 mm (-0.059 to 0.059 in.)	*k	7.5 to 10.5 mm (0.354 to 0.413 in.)
*e	4.5 to 7.5 mm (0.177 to 0.354 in.)	*l	4.2 to 7.2 mm (0.165 to 0.283 in.)
*f	3.0 to 6.0 mm (0.118 to 0.236 in.)	*m	7.7 to 10.7 mm (0.303 to 0.421 in.)
*g	-1.5 to 1.5 mm (-0.059 to 0.059 in.)	-	-

2. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY

(a) Disconnect the cable from the negative battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

(b) Using SST, adjust the door horizontally and vertically by loosening the body side hinge bolts.

SST: 09812-00010

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(d) Using SST, adjust the door horizontally and vertically by loosening the door side hinge bolts.

(e) Tighten the door side hinge bolts after the adjustment.

SST: 09812-00010

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(f) Using a T40 "TORX" socket wrench, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.

(g) Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

(h) Connect the cable to the negative battery terminal.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}