| Last Modified: 04-05-2023 | 6.11:8.1.0 | Doc ID: RM100000000VK2O |
| Model Year Start: 2016 | Model: Sienna | Prod Date Range: [12/2015 - ] |
| Title: HEATING / AIR CONDITIONING: COMPRESSOR: REMOVAL; 2016 - 2020 MY Sienna [12/2015 - ] | ||
REMOVAL
PROCEDURE
1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
![2016 MY Sienna [12/2015 - 08/2016]; HEATING / AIR CONDITIONING: REFRIGERANT: REPLACEMENT+](/t3Portal/stylegraphics/info.gif)
2. REMOVE V-BANK COVER SUB-ASSEMBLY
3. REMOVE NO. 1 ENGINE UNDER COVER
4. DRAIN ENGINE COOLANT
5. REMOVE FAN AND GENERATOR V BELT
(See page
)
6. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
(See page
)
7. REMOVE RADIATOR GRILLE SUB-ASSEMBLY (w/o Dynamic Radar Cruise Control System)
(See page
)
8. REMOVE AIR CLEANER INLET COVER ASSEMBLY SEAL
9. DISCONNECT NO. 1 RADIATOR HOSE
10. DISCONNECT NO. 2 RADIATOR HOSE
11. DISCONNECT INLET OIL COOLER HOSE
12. DISCONNECT OUTLET OIL COOLER HOSE
13. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the discharge hose from the condenser.
(b) Remove the O-ring from the discharge hose.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.
14. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A
(a) Remove the bolt and disconnect the cooler refrigerant liquid pipe A from the condenser.
(b) Remove the O-ring from the cooler refrigerant liquid pipe A.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.
15. REMOVE HOOD LOCK NUT CAP
16. REMOVE HOOD LOCK ASSEMBLY
17. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY
(a) Disconnect the 2 connectors.
(b) Remove the 5 bolts and separate the radiator support with horn assembly.
18. REMOVE RADIATOR AND FAN ASSEMBLY
(a) Remove the radiator and fan assembly with condenser from vehicle.
19. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the discharge hose from the compressor.
(b) Remove the O-ring from the discharge hose.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.
20. DISCONNECT SUCTION HOSE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the suction hose from the compressor.
(b) Remove the O-ring from the suction hose.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
21. REMOVE W/PULLEY COMPRESSOR ASSEMBLY
(a) Disengage the 2 clamps.
(b) Disconnect the 3 connectors.
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(c) Remove the 2 bolts and 2 nuts. |
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(d) Remove the bracket and compressor.
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(e) Using an E8 "TORX" socket wrench, remove the 2 stud bolts. |
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