Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VJP4
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 -           ]
Title: SUPPLEMENTAL RESTRAINT SYSTEMS: FRONT PASSENGER AIRBAG ASSEMBLY: DISPOSAL; 2016 - 2020 MY Sienna [12/2015 -        ]

DISPOSAL

CAUTION / NOTICE / HINT

HINT:

When scrapping a vehicle equipped with the SRS or disposing of a instrument panel passenger without door airbag assembly, deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of the TOYOTA MOTOR SALES, U.S.A., INC.

CAUTION:

  • Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.
  • Never dispose of a instrument panel passenger without door airbag assembly that has an undeployed airbag.
  • The airbag emits an exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.
  • When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise.
  • When deploying the airbag, perform the operation at least 10 m (32.8 ft.) away from the instrument panel passenger without door airbag assembly.
  • The instrument panel passenger without door airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
  • Use gloves and safety glasses when handling a instrument panel passenger without door airbag assembly which has been deployed.
  • Always wash your hands with water after completing the operation.
  • An airbag or pretensioner may be activated by static electricity. To prevent this, be sure to touch a metal surface with bare hands to discharge static electricity before performing this procedure.

PROCEDURE

1. DISPOSE OF INSTRUMENT PANEL PASSENGER WITHOUT DOOR AIRBAG ASSEMBLY (WHEN INSTALLED IN VEHICLE)

HINT:

Prepare a battery as the power source to deploy the airbag.

(a) Check the function of SST (See page 2016 - 2020 MY Sienna [12/2015 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: STEERING PAD: DISPOSAL+ ).

SST: 09082-00700

(b) Read the precaution (See page 2016 - 2020 MY Sienna [12/2015 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION ).

(c) Disconnect the cable from the negative battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

(d) Disconnect the airbag connector.

(1) Disconnect cable from negative battery terminal.

(2) Remove the No. 4 instrument panel register assembly (See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2018 - 2020 MY Sienna [11/2017 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ ).

(3) Remove the No. 2 instrument cluster finish panel garnish (See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2018 - 2020 MY Sienna [11/2017 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ ).

(4) Remove the instrument cluster finish center panel assembly (See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2018 - 2020 MY Sienna [11/2017 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ ).

(5) Remove the No. 2 instrument panel box door sub-assembly (See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2018 - 2020 MY Sienna [11/2017 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ ).

(6) Pull the slider in the direction indicated by the arrow to release the lock and disconnect the airbag connector.

Text in Illustration

*a

Slider

NOTICE:

Do not damage the airbag wire harness when handling the airbag connector.

(e) Connect SST.

(1) Connect the SST connector to the instrument panel passenger without door airbag assembly.

SST: 09082-00700

SST: 09082-00780

NOTICE:

Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.

(2) Close all doors.

NOTICE:

Do not damage the SST wire harness.

(3) Move SST to at least 10 m (32.8 ft.) away from the vehicle.

Text in Illustration

*a

Battery

*b

10 m or more

(4) Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.

(f) Deploy the airbag.

(1) Check that no one is inside the vehicle or within a 10 m (32.8 ft) radius of the vehicle.

(2) Press the SST activation switch and deploy the airbag.

CAUTION:

  • Make sure that no one is near the vehicle when deploying the airbag.
  • The instrument panel passenger without door airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
  • Use gloves and safety glasses when handling a instrument panel passenger without door airbag assembly which has been deployed.
  • Do not apply water, etc. to a instrument panel passenger without door airbag assembly which has been deployed.
  • Always wash your hands with water after completing the operation.

HINT:

The airbag is deployed as the LED on the SST activation switch illuminates.

2. DISPOSE OF INSTRUMENT PANEL PASSENGER WITHOUT DOOR AIRBAG ASSEMBLY (WHEN NOT INSTALLED IN VEHICLE)

HINT:

Prepare a battery as the power source to deploy the airbag.

(a) Check the function of SST (See page 2016 - 2020 MY Sienna [12/2015 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: STEERING PAD: DISPOSAL+ ).

SST: 09082-00700

(b) Remove the instrument panel passenger without door airbag assembly (See page 2016 - 2020 MY Sienna [12/2015 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: FRONT PASSENGER AIRBAG ASSEMBLY: INSTALLATION ).

CAUTION:

  • When removing the instrument panel passenger without door airbag assembly, work must be started at least 90 seconds after the ignition switch is turned off and the cable is disconnected from the negative battery terminal.
  • When storing the instrument panel passenger without door airbag assembly, keep the upper surface of the airbag deployment side facing upward.

(c) Connect SST.

Text in Illustration

*a

Locking Button

SST: 09082-00700

SST: 09082-00802

09082-10801

09082-30801

NOTICE:

Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.

(d) Using a braided wire harness, tie the instrument panel passenger without door airbag assembly to a tire.

Text in Illustration

*a

Stripped Wire Section

*b

Wire Diameter

Wire:

Stripped wire section

1.25 mm2 (0.0019 in.2) or more

CAUTION:

If the wire harness is too thin or an alternative object is used to tie the instrument panel passenger without door airbag assembly, it may be snapped by the shock when the airbag is deployed. Always use a wire harness for vehicle use with a cross-sectional area of at least 1.25 mm2 (0.0019 in.2).

HINT:

To calculate the area of the stripped wire harness cross section:

Area = 3.14 x (Diameter)2 divided by 4

(1) Position the instrument panel passenger without door airbag assembly inside the tire, as shown in the illustration.

Tire Size

Area

Measurement

A

360 mm (14.17 in.)

B

185 mm (7.28 in.)

CAUTION:

  • Make sure that the wire harnesses are tight. If there is any slack in the wire harnesses, the instrument panel passenger without door airbag assembly may become loose due to the shock when the airbag is deployed.
  • Always tie the instrument panel passenger without door airbag assembly with the airbag deployment side facing inside the tire.

NOTICE:

The tire will be marked by the airbag deployment, so use a waste tire.

(e) Place the tires.

Text in Illustration

*a

Tire (2 or more)

(1) Place at least 2 tires under the tire to which the instrument panel passenger without door airbag assembly is tied.

(2) Place at least 2 tires over the tire to which the instrument panel passenger without door airbag assembly is tied. A disc wheel should be installed onto the top tire.

NOTICE:

Do not place the SST connector under the tire because it could be damaged.

(3) Tie the tires together with 2 wire harnesses.

CAUTION:

Make sure that the wire harnesses are tight. It is highly dangerous when a loose wire harness results in the tires coming free due to the shock when the airbag is deployed.

(f) Connect SST.

(1) Connect the SST connector.

Text in Illustration

*1

Instrument Panel Passenger Without Door Airbag Assembly

*a

Battery

*b

10 m or more

SST: 09082-00700

NOTICE:

To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.

(2) Move SST at least 10 m (32.8 ft.) away from the airbag tied down to the tire.

(g) Deploy the airbag.

(1) Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.

(2) Check that no one is within a 10 m (32.8 ft.) radius of the tire to which the instrument panel passenger without door airbag assembly is tied.

(3) Press the SST activation switch and deploy the airbag.

CAUTION:

Before deployment, make sure that no one is near the airbag.

HINT:

The airbag is deployed as the LED on the SST activation switch illuminates.

(h) Dispose of the instrument panel passenger without door airbag assembly.

CAUTION:

  • The instrument panel passenger without door airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
  • Use gloves and safety glasses when handling a instrument panel passenger without door airbag assembly which has been deployed.
  • Do not apply water, etc. to a instrument panel passenger without door airbag assembly which has been deployed.
  • Always wash your hands with water after completing the operation.

(1) Remove the instrument panel passenger without door airbag assembly from the tire.

(2) Place the instrument panel passenger without door airbag assembly in a plastic bag, tie it tightly and dispose of it according to local regulations.