| Last Modified: 04-05-2023 | 6.11:8.1.0 | Doc ID: RM100000000VJOW |
| Model Year Start: 2016 | Model: Sienna | Prod Date Range: [12/2015 - ] |
| Title: SUPPLEMENTAL RESTRAINT SYSTEMS: SPIRAL CABLE: INSPECTION; 2016 - 2020 MY Sienna [12/2015 - ] | ||
INSPECTION
PROCEDURE
1. INSPECT SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY (w/o Steering Heater)
(a) Visually check for defects with the spiral with sensor cable sub-assembly removed from the vehicle.
(1) The defects are as follows:
- Scratches on the spiral with sensor cable sub-assembly
- Small cracks the spiral with sensor cable sub-assembly
- Dents on the spiral with sensor cable sub-assembly
- Chips on the spiral with sensor cable sub-assembly
-
Cracks or other damage to the connector
OK:
No defects are found.
HINT:
If any of the defects is found, replace the spiral with sensor cable sub-assembly with a new one.
(b) Check the spiral with sensor cable sub-assembly.
Text in Illustration
|
*1 |
Component without harness connected (Spiral with Sensor Cable Sub-assembly) |
*2 |
Color: Orange |
|
*3 |
Color: Black |
- |
- |
NOTICE:
As the spiral with sensor cable sub-assembly may break, do not rotate the spiral with sensor cable sub-assembly more than the specified amount.
(1) Set the spiral with sensor cable sub-assembly to the center position.
(2) Measure the resistance between each terminal of the spiral with sensor cable sub-assembly according to the table below.
(3) After setting the spiral with sensor cable sub-assembly to the center position, rotate the spiral with sensor cable sub-assembly 2.5 times clockwise, and measure the resistance as shown. Then rotate the spiral with sensor cable sub-assembly 5 times counterclockwise, and measure the resistance as shown.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
E-1 (CCS) - D-3 (CCS) |
Always |
Below 1 Ω |
|
E-2 (ECC) - D-4 (ECC) |
Always |
Below 1 Ω |
|
E-3 (EAU) - C-7 (EAU) |
Always |
Below 1 Ω |
|
E-4 (AU3) - C-8 (AU3) |
Always |
Below 1 Ω |
|
E-5 (AU2) - C-9 (AU2) |
Always |
Below 1 Ω |
|
E-6 (AU1) - C-10 (AU1) |
Always |
Below 1 Ω |
|
E-8 (IL+2) - C-1 (IL+2) |
Always |
Below 1 Ω |
|
E-9 (+DP) - C-2 (+DP) |
Always |
Below 1 Ω |
|
E-10 (+DP2) - C-3 (+DP2) |
Always |
Below 1 Ω |
|
E-12 (HO) - C-5 (HO) |
Always |
Below 1 Ω |
|
F-1 (D+) - A-2 (D+) |
Always |
Below 1 Ω |
|
F-2 (D-) - A-1 (D-) |
Always |
Below 1 Ω |
|
F-3 (D2-) - B-1 (D2-) |
Always |
Below 1 Ω |
|
F-4 (D2+) - B-2 (D2+) |
Always |
Below 1 Ω |
(4) After setting the spiral with sensor cable sub-assembly to the center position, rotate the spiral with sensor cable sub-assembly 2.5 times clockwise. Then while rotating the spiral with sensor cable sub-assembly 5 times counterclockwise, measure the resistance as shown.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
E-1 (CCS) - D-3 (CCS) |
Always |
Below 1 Ω |
|
E-2 (ECC) - D-4 (ECC) |
Always |
Below 1 Ω |
|
E-3 (EAU) - C-7 (EAU) |
Always |
Below 1 Ω |
|
E-4 (AU3) - C-8 (AU3) |
Always |
Below 1 Ω |
|
E-5 (AU2) - C-9 (AU2) |
Always |
Below 1 Ω |
|
E-6 (AU1) - C-10 (AU1) |
Always |
Below 1 Ω |
|
E-8 (IL+2) - C-1 (IL+2) |
Always |
Below 1 Ω |
|
E-9 (+DP) - C-2 (+DP) |
Always |
Below 1 Ω |
|
E-10 (+DP2) - C-3 (+DP2) |
Always |
Below 1 Ω |
|
E-12 (HO) - C-5 (HO) |
Always |
Below 1 Ω |
|
F-1 (D+) - A-2 (D+) |
Always |
Below 1 Ω |
|
F-2 (D-) - A-1 (D-) |
Always |
Below 1 Ω |
|
F-3 (D2-) - B-1 (D2-) |
Always |
Below 1 Ω |
|
F-4 (D2+) - B-2 (D2+) |
Always |
Below 1 Ω |
If the result is not as specified, replace the spiral with sensor cable sub-assembly.
2. INSPECT SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY (w/ Steering Heater)
(a) Visually check for defects with the spiral with sensor cable sub-assembly removed from the vehicle.
(1) The defects are as follows:
- Scratches on the spiral with sensor cable sub-assembly
- Small cracks the spiral with sensor cable sub-assembly
- Dents on the spiral with sensor cable sub-assembly
- Chips on the spiral with sensor cable sub-assembly
-
Cracks or other damage to the connector
OK:
No defects are found.
HINT:
If any of the defects is found, replace the spiral with sensor cable sub-assembly with a new one.
(b) Check the spiral with sensor cable sub-assembly.
Text in Illustration
|
*1 |
Component without harness connected (Spiral with Sensor Cable Sub-assembly) |
*2 |
Color: Orange |
|
*3 |
Color: Black |
- |
- |
NOTICE:
As the spiral with sensor cable sub-assembly may break, do not rotate the spiral with sensor cable sub-assembly more than the specified amount.
(1) Set the spiral with sensor cable sub-assembly to the center position.
(2) Measure the resistance between each terminal of the spiral with sensor cable sub-assembly according to the table below.
(3) After setting the spiral with sensor cable sub-assembly to the center position, rotate the spiral with sensor cable sub-assembly 2.5 times clockwise, and measure the resistance as shown. Then rotate the spiral with sensor cable sub-assembly 5 times counterclockwise, and measure the resistance as shown.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
E-1 (CCS) - D-3 (CCS) |
Always |
Below 1 Ω |
|
E-2 (ECC) - D-4 (ECC) |
Always |
Below 1 Ω |
|
E-2 (ECC) - C-7 (ECC) |
Always |
Below 1 Ω |
|
E-3 (EAU) - C-8 (EAU) |
Always |
Below 1 Ω |
|
E-5 (AU2) - C-10 (AU2) |
Always |
Below 1 Ω |
|
E-6 (AU1) - C-11 (AU1) |
Always |
Below 1 Ω |
|
E-8 (R/N) - D-1 (R/N) |
Always |
Below 1 Ω |
|
E-9 (IL+2) - C-1 (IL+2) |
Always |
Below 1 Ω |
|
E-9 (IL+2) - D-1 (IL+2) |
Always |
Below 1 Ω |
|
E-10 (+DP) - C-2 (+DP) |
Always |
Below 1 Ω |
|
E-11 (+DP2) - C-3 (+DP2) |
Always |
Below 1 Ω |
|
E-12 (DIST) - C-4 (DIST) |
Always |
Below 1 Ω |
|
E-13 (HO) - C-5 (HO) |
Always |
Below 1 Ω |
|
F-1 (D+) - A-2 (D+) |
Always |
Below 1 Ω |
|
F-2 (D-)- A-1 (D-) |
Always |
Below 1 Ω |
|
F-3 (D2-) - B-1 (D2-) |
Always |
Below 1 Ω |
|
F-4 (D2+) - B-2 (D2+) |
Always |
Below 1 Ω |
|
H-1 (BTM) - G-1 (BTM) |
Always |
Below 0.1 Ω |
|
H-2 (ETM) - G-3 (ETM) |
Always |
Below 0.1 Ω |
|
H-3 (EHT) - G-2 (EHT) |
Always |
Below 0.1 Ω |
|
H-4 (BHT) - G-4 (BHT) |
Always |
Below 0.1 Ω |
(4) After setting the spiral with sensor cable sub-assembly to the center position, rotate the spiral with sensor cable sub-assembly 2.5 times clockwise. Then while rotating the spiral with sensor cable sub-assembly 5 times counterclockwise, measure the resistance as shown.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
E-1 (CCS) - D-3 (CCS) |
Always |
Below 1 Ω |
|
E-2 (ECC) - D-4 (ECC) |
Always |
Below 1 Ω |
|
E-2 (ECC) - C-7 (ECC) |
Always |
Below 1 Ω |
|
E-3 (EAU) - C-8 (EAU) |
Always |
Below 1 Ω |
|
E-5 (AU2) - C-10 (AU2) |
Always |
Below 1 Ω |
|
E-6 (AU1) - C-11 (AU1) |
Always |
Below 1 Ω |
|
E-8 (R/N) - D-1 (R/N) |
Always |
Below 1 Ω |
|
E-9 (IL+2) - C-1 (IL+2) |
Always |
Below 1 Ω |
|
E-9 (IL+2) - D-1 (IL+2) |
Always |
Below 1 Ω |
|
E-10 (+DP) - C-2 (+DP) |
Always |
Below 1 Ω |
|
E-11 (+DP2) - C-3 (+DP2) |
Always |
Below 1 Ω |
|
E-12 (DIST) - C-4 (DIST) |
Always |
Below 1 Ω |
|
E-13 (HO) - C-5 (HO) |
Always |
Below 1 Ω |
|
F-1 (D+) - A-2 (D+) |
Always |
Below 1 Ω |
|
F-2 (D-)- A-1 (D-) |
Always |
Below 1 Ω |
|
F-3 (D2-) - B-1 (D2-) |
Always |
Below 1 Ω |
|
F-4 (D2+) - B-2 (D2+) |
Always |
Below 1 Ω |
|
H-1 (BTM) - G-1 (BTM) |
Always |
Below 0.1 Ω |
|
H-2 (ETM) - G-3 (ETM) |
Always |
Below 0.1 Ω |
|
H-3 (EHT) - G-2 (EHT) |
Always |
Below 0.1 Ω |
|
H-4 (BHT) - G-4 (BHT) |
Always |
Below 0.1 Ω |
If the result is not as specified, replace the spiral with sensor cable sub-assembly.
|
|