Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VJFR
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 11/2017]
Title: DOOR LOCK: FRONT DOOR LOCK: REMOVAL; 2016 - 2017 MY Sienna [12/2015 - 11/2017]

REMOVAL

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for both the RH and LH sides.
  • The procedure described below is for the RH side.

PROCEDURE

1. REMOVE FRONT DOOR ARMREST BASE PANEL ASSEMBLY

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

4. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION (See page)

5. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light) (See page)

6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

7. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory)

2016 - 2020 MY Sienna [12/2015 -        ]; MIRROR (EXT): OUTER MIRROR CONTROL ECU: REMOVAL+

8. REMOVE FRONT DOOR SERVICE HOLE COVER

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

9. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

HINT:

Use the same procedure as for the LH side (See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; MIRROR (EXT): OUTER REAR VIEW MIRROR: REMOVAL+ ).

10. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

HINT:

Use the same procedure as for the LH side (See page 2016 - 2020 MY Sienna [12/2015 -        ]; EXTERIOR PANELS / TRIM: FRONT DOOR BELT MOULDING: REMOVAL+ ).

11. REMOVE FRONT DOOR CHECK ASSEMBLY

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

12. REMOVE FRONT DOOR WEATHERSTRIP

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

13. REMOVE FRONT DOOR GLASS RUN

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

14. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

15. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

16. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

17. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

2016 - 2017 MY Sienna [12/2015 - 11/2017]; DOOR / HATCH: FRONT DOOR: DISASSEMBLY+

18. REMOVE FRONT DOOR LOCK ASSEMBLY

(a) Disconnect the connector.

(b) Using a T30 "TORX" socket wrench, remove the 3 screws.

(c) Disconnect the front door lock open rod to remove the front door lock assembly as shown in the illustration.

Text in Illustration

*1

Front Door Lock Open Rod

(d) When reusing the front door lock assembly:

(1) Remove the door lock wire harness seal from the front door lock.

19. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY

(a) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws to open the front door lock cover sub-assembly.

Text in Illustration

*a

Protective Tape

(b) Disengage the 2 guides to remove the front door lock cover sub-assembly.

20. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE

(a) Disengage the guide to remove the front door lock remote control cable.

21. REMOVE FRONT DOOR INSIDE LOCKING CABLE

(a) Disengage the guide to remove the front door inside locking cable.