Last Modified: 04-05-2023 |
6.11:8.1.0 |
Doc ID: RM100000000VJD6 |
Model Year Start: 2016 |
Model: Sienna |
Prod Date Range: [12/2015 - 08/2016] |
Title: 2GR-FE BATTERY / CHARGING: GENERATOR: DISASSEMBLY; 2016 MY Sienna [12/2015 - 08/2016] |
DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR REAR END COVER
(a) Remove the 3 nuts and the generator rear end cover.
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2. REMOVE GENERATOR TERMINAL INSULATOR
(a) Remove the terminal insulator.
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3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and the brush holder.
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4. REMOVE GENERATOR COIL ASSEMBLY
(b) Using SST, remove the generator coil assembly.
Text in Illustration
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
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5. REMOVE GENERATOR CLUTCH PULLEY
(a) Using a screwdriver, remove the generator pulley cap.
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(b) Clamp the generator drive end frame in a vise tightly.
(c) Assemble SST1 and 2 as shown in the illustration.
SST: 09820-63021
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(d) Place the rotor shaft end into SST1.
Text in Illustration
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(e) Fit SST2 onto the clutch pulley.
Text in Illustration
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(f) Loosen the pulley by turning SST2 in the direction shown in the illustration.
Text in Illustration
NOTICE:
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Check that the drive end frame is secured in the vise tightly.
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Hold SST1 tightly during the operation.
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(g) Remove SST from the generator assembly.
(h) Remove the clutch pulley from the rotor shaft.
6. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator washer.
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(b) Remove the generator rotor assembly.
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