Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VJD5
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 08/2016]
Title: 2GR-FE BATTERY / CHARGING: GENERATOR: REMOVAL; 2016 MY Sienna [12/2015 - 08/2016]

REMOVAL

PROCEDURE

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 2016 MY Sienna [12/2015 - 08/2016]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION ).

2. REMOVE FRONT BUMPER ASSEMBLY

(See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; EXTERIOR PANELS / TRIM: FRONT BUMPER: REMOVAL )

3. REMOVE RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

(See page 2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE COOLING: RADIATOR: REMOVAL )

4. REMOVE FAN & GENERATOR V BELT

(See page 2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE ENGINE MECHANICAL: DRIVE BELT: REMOVAL+ )

5. REMOVE GENERATOR ASSEMBLY

(a) Turn back the terminal cap.

(b) Remove the nut and disconnect the wire harness from terminal B.

(c) Disconnect the generator connector from the generator assembly.

(d) Disconnect the magnetic clutch connector from the compressor and magnetic clutch.

(e) Disengage the 3 wire harness clamps.

(f) Remove the 2 bolts.

(g) Disconnect the wire harness clamp and remove the generator bracket.

(h) Remove the 2 bolts and the generator assembly.

(i) Remove the bolt and the wire harness clamp stay.