Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VJD3
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 08/2016]
Title: 2GR-FE BATTERY / CHARGING: GENERATOR: INSPECTION; 2016 MY Sienna [12/2015 - 08/2016]

INSPECTION

PROCEDURE

1. INSPECT GENERATOR CLUTCH PULLEY

(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.

Text in Illustration

*a

Free

*b

Lock

If the result is not as specified, replace the clutch pulley.

2. INSPECT GENERATOR DRIVE END FRAME BEARING

(a) Check that the bearing is not rough or worn.

OK:

The bearing rotates smoothly.

If necessary, replace the generator drive end frame bearing.

3. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

(a) Using a vernier caliper, measure the length of the exposed brushes.

Text in Illustration

*a

Length

Standard exposed length:

9.5 to 11.5 mm (0.374 to 0.453 in.)

Minimum exposed length:

4.5 mm (0.177 in.)

If the exposed length is less than the minimum, replace the brush holder assembly.

4. INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

(b) Check the generator rotor for an open circuit.

(1) Measure the resistance according to the value(s) in the table below.

Text in Illustration

*1

Slip Ring

*2

Ohmmeter

Standard Resistance:

Tester Connection

Condition

Specified Condition

Slip ring - Slip ring

20°C (68°F)

1.5 to 1.9 Ω

If the result is not as specified, replace the generator rotor assembly.

(c) Check the rotor for a short to ground.

(1) Measure the resistance according to the value(s) in the table below.

Text in Illustration

*1

Slip Ring

*2

Rotor

*3

Ohmmeter

Standard Resistance:

Tester Connection

Condition

Specified Condition

Slip ring - Rotor

Always

1 MΩ or higher

If the result is not as specified, replace the generator rotor assembly.

(d) Using a vernier caliper, measure the slip ring diameter.

Text in Illustration

*a

Diameter

Standard diameter:

14.2 to 14.4 mm (0.559 to 0.567 in.)

Minimum diameter:

14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.