Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VJD1
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 08/2016]
Title: 2GR-FE BATTERY / CHARGING: GENERATOR: INSTALLATION; 2016 MY Sienna [12/2015 - 08/2016]

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Install the wire harness clamp stay with the bolt.

Torque:

8.4 N·m {85 kgf·cm, 74 in·lbf}

(b) Connect the wire harness clamp.

(c) Install the generator assembly to the cylinder block sub-assembly with the generator bracket, bolt and nut.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(d) Install the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(e) Connect the generator connector to the generator assembly.

(f) Install the generator wire with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(g) Install the terminal cap.

(h) Connect the 3 wire harness clamps.

(i) Connect the magnetic clutch connector to the compressor and magnetic clutch.

2. INSTALL FAN & GENERATOR V BELT

(See page 2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE ENGINE MECHANICAL: DRIVE BELT: INSTALLATION+ )

3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

(See page 2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE COOLING: RADIATOR: INSTALLATION )

4. INSTALL FRONT BUMPER ASSEMBLY

(See page 2016 - 2017 MY Sienna [12/2015 - 11/2017]; EXTERIOR PANELS / TRIM: FRONT BUMPER: INSTALLATION )

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 2016 MY Sienna [12/2015 - 08/2016]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION ).