Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VIY2
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 -           ]
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION; 2016 - 2020 MY Sienna [12/2015 -        ]

INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the brake pedal support assembly with the 4 nuts.

Torque:

13 N·m {130 kgf·cm, 9 ft·lbf}

HINT:

Push out the brake booster assembly toward the engine compartment if necessary.

NOTICE:

Do not apply excessive force to the brake lines.

(b) Install the brake pedal support assembly to the instrument panel reinforcement with the bolt.

Torque:

19 N·m {189 kgf·cm, 14 ft·lbf}

(c) Connect the connector and install the harness clamp.

2. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

(a) Engage the 2 claws to install the stop light switch mounting adjuster.

3. INSTALL STOP LIGHT SWITCH ASSEMBLY

2016 - 2020 MY Sienna [12/2015 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: INSTALLATION+

4. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Apply lithium soap base glycol grease to the contact surface of the brake master cylinder push rod clevis pin.

(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the brake master cylinder push rod clevis pin and a new clip.

5. INSPECT BRAKE PEDAL HEIGHT

2016 - 2020 MY Sienna [12/2015 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT+

6. INSPECT BRAKE PEDAL FREE PLAY

2016 - 2020 MY Sienna [12/2015 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT+

7. INSPECT BRAKE PEDAL RESERVE DISTANCE

2016 - 2020 MY Sienna [12/2015 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT+

8. INSTALL KNEE AIRBAG ASSEMBLY

(See page 2016 - 2020 MY Sienna [12/2015 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY: INSTALLATION )