Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VIRQ
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 -           ]
Title: AXLE AND DIFFERENTIAL: FRONT AXLE HUB: INSTALLATION; 2016 - 2020 MY Sienna [12/2015 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The procedure listed below is for the LH side.

PROCEDURE

1. INSTALL FRONT AXLE HUB BEARING

(a) Using SST and a press, install a new front axle hub bearing to the steering knuckle.

SST: 09950-60020

09951-00810

SST: 09950-70010

09951-07100

2. INSTALL FRONT AXLE HUB SUB-ASSEMBLY

(a) Using SST and a press, install the front axle hub sub-assembly to the steering knuckle.

SST: 09608-32010

SST: 09950-60010

09951-00620

SST: 09950-70010

09951-07100

3. INSTALL FRONT AXLE HUB HOLE SNAP RING

(a) Using snap ring pliers, install a new front axle hub hole snap ring.

4. INSTALL FRONT NO. 1 WHEEL BEARING DUST DEFLECTOR

(a) Using SST and a hammer, install a new front No. 1 wheel bearing dust deflector.

SST: 09316-60011

09316-00011

SST: 09608-32010

SST: 09950-60010

09951-00500

SST: 09950-60020

09951-00810

09952-06010

HINT:

Align the cutout for the front speed sensor in the No. 1 front wheel bearing dust deflector with the hole of the steering knuckle.

5. INSTALL FRONT AXLE ASSEMBLY

(a) Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts.

Torque:

250 N·m {2549 kgf·cm, 184 ft·lbf}

NOTICE:

When installing the nuts, keep the bolts from rotating.

6. INSTALL FRONT DRIVE SHAFT ASSEMBLY

(a) Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.

Text in Illustration

*a

Matchmark

7. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY

(a) Install the front lower suspension arm sub-assembly to the front lower ball joint with the bolt and 2 nuts.

Torque:

92 N·m {938 kgf·cm, 68 ft·lbf}

8. CONNECT TIE ROD ASSEMBLY

2016 MY Sienna [12/2015 - 08/2016]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY: INSTALLATION+ 2017 - 2020 MY Sienna [08/2016 -        ]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY: INSTALLATION+

9. INSTALL FRONT DISC

2016 - 2020 MY Sienna [12/2015 -        ]; BRAKE (FRONT): FRONT BRAKE: INSTALLATION+

10. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

2016 - 2020 MY Sienna [12/2015 -        ]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB BOLT: REPLACEMENT+

11. INSTALL FRONT AXLE SHAFT NUT

2016 MY Sienna [12/2015 - 08/2016]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY: INSTALLATION+ 2017 - 2020 MY Sienna [08/2016 -        ]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY: INSTALLATION+

12. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY

2016 - 2020 MY Sienna [12/2015 -        ]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB BOLT: REPLACEMENT+

13. REMOVE FRONT DISC

2016 - 2020 MY Sienna [12/2015 -        ]; BRAKE (FRONT): FRONT BRAKE: REMOVAL+

14. INSPECT FRONT AXLE HUB BEARING LOOSENESS

2016 - 2020 MY Sienna [12/2015 -        ]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: ON-VEHICLE INSPECTION+

15. INSPECT FRONT AXLE HUB RUNOUT

2016 - 2020 MY Sienna [12/2015 -        ]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: ON-VEHICLE INSPECTION+

16. INSTALL FRONT DISC

2016 - 2020 MY Sienna [12/2015 -        ]; BRAKE (FRONT): FRONT BRAKE: INSTALLATION+

17. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

2016 - 2020 MY Sienna [12/2015 -        ]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB BOLT: REPLACEMENT+

18. INSTALL FRONT SPEED SENSOR

(a) Install the resin clamp and front speed sensor with the bolt.

Torque:

8.3 N·m {85 kgf·cm, 73 in·lbf}

NOTICE:

  • Prevent foreign matter from attaching to the front speed sensor tip.
  • Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.
  • After installing the front speed sensor to the steering knuckle, make sure that there is no clearance between the front speed sensor stay and steering knuckle. Also make sure that no foreign matter is stuck between the parts.
  • Before installing the clamp, firmly insert the points of the clamp into the installation holes.

19. INSTALL FRONT WHEEL

Torque:

103 N·m {1050 kgf·cm, 76 ft·lbf}

20. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(See page 2016 MY Sienna [12/2015 - 08/2016]; ALIGNMENT / HANDLING DIAGNOSIS: FRONT WHEEL ALIGNMENT: ADJUSTMENT 2017 MY Sienna [08/2016 - 11/2017]; ALIGNMENT / HANDLING DIAGNOSIS: FRONT WHEEL ALIGNMENT: ADJUSTMENT 2018 MY Sienna [11/2017 - 08/2018]; ALIGNMENT / HANDLING DIAGNOSIS: FRONT WHEEL ALIGNMENT: ADJUSTMENT 2019 - 2020 MY Sienna [08/2018 -        ]; ALIGNMENT / HANDLING DIAGNOSIS: FRONT WHEEL ALIGNMENT: ADJUSTMENT )

21. INSPECT SPEED SENSOR SIGNAL

(See page 2016 - 2020 MY Sienna [12/2015 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: REAR SPEED SENSOR(for AWD): INSTALLATION+ )