Last Modified: 04-05-2023 6.11:8.1.0 Doc ID: RM100000000VIR8
Model Year Start: 2016 Model: Sienna Prod Date Range: [12/2015 - 08/2016]
Title: DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY: DISASSEMBLY; 2016 MY Sienna [12/2015 - 08/2016]

DISASSEMBLY

PROCEDURE

1. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING (for LH Side)

(a) Using a screwdriver, remove the front drive shaft hole snap ring.

2. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

(a) Using pliers, remove the front No. 2 axle inboard joint boot clamp as shown in the illustration.

3. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

(a) Remove the front axle inboard joint boot clamp.

HINT:

Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.

4. SEPARATE FRONT AXLE INBOARD JOINT BOOT

(a) Separate the front axle inboard joint boot from the front drive inboard joint assembly.

5. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

(a) Remove the grease from the front drive inboard joint assembly.

(b) Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

Text in Illustration

*a

Matchmark

NOTICE:

Do not use a punch for the marks.

(c) Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

(d) Using a snap ring expander, remove the shaft snap ring.

(e) Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

Text in Illustration

*a

Matchmark

NOTICE:

Do not use a punch for the marks.

(f) Using a brass bar and a hammer, remove the tripod joint from the front drive outboard joint shaft assembly.

NOTICE:

Do not tap the roller.

6. REMOVE FRONT AXLE INBOARD JOINT BOOT

(a) Remove the front axle inboard joint boot from the front drive outboard joint shaft assembly.

7. REMOVE FRONT DRIVE SHAFT DAMPER (for LH Side)

(a) Using needle-nose pliers, separate the 2 front drive shaft damper clamps.

(b) Remove the front drive shaft damper and 2 front drive shaft damper clamps from the front drive outboard joint shaft assembly.

8. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

(a) Using pliers, remove the front No. 2 axle outboard joint boot clamp as shown in the illustration.

9. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

(a) Remove the front axle outboard joint boot clamp.

HINT:

Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.

10. REMOVE FRONT AXLE OUTBOARD JOINT BOOT

(a) Remove the front axle outboard joint boot from the front drive outboard joint shaft assembly.

(b) Remove the grease from the front drive outboard joint.

11. REMOVE FRONT DRIVE SHAFT DUST COVER LH (for LH Side)

(a) Using SST and a press, remove the front drive shaft dust cover LH.

SST: 09950-00020

NOTICE:

Be careful not to drop the front drive inboard joint assembly.

12. REMOVE FRONT DRIVE SHAFT DUST COVER RH (for 2WD RH Side)

(a) Using a press, remove the front drive shaft dust cover RH.

NOTICE:

Be careful not to drop the front drive inboard joint assembly.

13. REMOVE FRONT DRIVE SHAFT DUST COVER (for 2WD RH Side)

(a) Using SST and a press, remove the front drive shaft dust cover.

SST: 09950-00020

NOTICE:

Be careful not to drop the front drive inboard joint assembly.

14. REMOVE FRONT DRIVE SHAFT BEARING (for RH Side)

(a) Using a snap ring expander, remove the drive shaft hole snap ring.

(b) Using SST and a press, remove the front drive shaft bearing.

SST: 09527-10011

NOTICE:

Be careful not to drop the front drive inboard joint assembly.

15. REMOVE BEARING BRACKET HOLE SNAP RING (for RH Side)

(a) Remove the bearing bracket hole snap ring.