Last Modified: 04-05-2023 |
6.11:8.1.0 |
Doc ID: RM100000000VIG9 |
Model Year Start: 2016 |
Model: Sienna |
Prod Date Range: [12/2015 - 08/2016] |
Title: 2GR-FE LUBRICATION: OIL PUMP: INSTALLATION; 2016 MY Sienna [12/2015 - 08/2016] |
INSTALLATION
PROCEDURE
1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL
(a) Apply MP grease to a new timing chain case oil seal lip.
(b) Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge.
SST: 09223-22010
SST: 09506-35010
Oil seal tap in depth:
0 to 1.0 mm (0 to 0.0393 in.)
Text in Illustration
NOTICE:
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Keep the lip free from foreign matter.
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Do not tap on the oil seal at an angle.
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Make sure that the oil seal edge does not stick out of the timing chain cover.
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2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.
Text in Illustration
*a
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Seal Packing Diameter: 3.0 mm or more
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Seal Packing
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Be sure to clean and degrease the contact surfaces
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Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
3.0 mm (0.118 in.) or more
NOTICE:
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Be sure to clean and degrease the contact surfaces.
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If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
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Install the timing chain cover sub-assembly within 3 minutes after applying seal packing.
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Do not start the engine for at least 2 hours after installing the timing chain cover sub-assembly.
(b) Apply seal packing in a line to the timing chain cover as shown in the following illustration.
Text in Illustration
*a
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Dashed line area:
(Seal Packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
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*b
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Continuous line area:
(Seal Packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
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*c
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Alternate long and short dashed line area:
(Seal Packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)
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*d
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Diagonal line area:
(Seal Packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
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Be sure to apply seal packing
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Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
NOTICE:
-
If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
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Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
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Do not start the engine for at least 2 hours after installing the timing chain cover sub-assembly.
Seal Packing Application Chart:
Area
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Seal Packing Diameter
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Application Position from Inside Seal Line
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Continuous Line Area
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4.5 mm (0.177 in.) or more
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1.0 to 2.0 mm (0.0394 to 0.0787 in.)
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Alternate Long and Short Dashed Line Area
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3.5 mm (0.138 in.) or more
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2.0 to 3.0 mm (0.0787 to 0.118 in.)
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Dashed Line Area
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3.5 mm (0.138 in.) or more
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3.0 to 4.0 mm (0.118 to 0.158 in.)
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Diagonal Line Area
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6.0 mm (0.236 in.) or more
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5.0 mm (0.197 in.)
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(c) Install a new gasket.
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(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the oil pump and timing chain cover to the crankshaft.
Text in Illustration
*1
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Drive Rotor Spline
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*2
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Crankshaft
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(e) Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.
Text in Illustration
Bolt Length
Item
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Length
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Bolt A
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40 mm (1.57 in.)
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Bolt B
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55 mm (2.17 in.)
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Bolt C
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28 mm (1.10 in.)
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NOTICE:
Make sure that there is no oil on the threads of bolt B and C.
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(f) Fully tighten the bolts in area 1 and area 2.
Text in Illustration
*a
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Area 1
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*b
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Area 2
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*c
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Area 3
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*d
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Area 4
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Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
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(g) Fully tighten the bolts and nuts in area 3.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
HINT:
Tighten the bolts and nuts from top to bottom as shown in the illustration.
(h) Fully tighten the bolts in area 4.
Torque:
Bolt A :
43 N·m {438 kgf·cm, 32 ft·lbf}
Except bolt A :
21 N·m {214 kgf·cm, 15 ft·lbf}
HINT:
Tighten the bolts from bottom to top as shown in the illustration.
3. INSTALL OIL PAN SUB-ASSEMBLY
4. INSTALL OIL STRAINER SUB-ASSEMBLY
5. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY
6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)
7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)
8. INSTALL WATER INLET HOUSING
9. INSTALL OIL COOLER PIPE (w/ oil cooler)
(a) Install a new gasket to the oil pan sub-assembly.
(b) Install the oil cooler pipe with the bolt and 2 nuts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
10. INSTALL CRANKSHAFT PULLEY
11. INSTALL OIL PIPE
12. INSTALL NO. 1 OIL PIPE
13. INSTALL CRANKSHAFT POSITION SENSOR
14. INSTALL IGNITION COIL ASSEMBLY
15. INSTALL ENGINE ASSEMBLY
(See page
)
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