| Last Modified: 04-05-2023 | 6.11:8.1.0 | Doc ID: RM100000000VIFK |
| Model Year Start: 2016 | Model: Sienna | Prod Date Range: [12/2015 - 08/2016] |
| Title: 2GR-FE COOLING: WATER PUMP: INSTALLATION; 2016 MY Sienna [12/2015 - 08/2016] | ||
INSTALLATION
PROCEDURE
1. INSTALL WATER PUMP ASSEMBLY
(a) Wipe the surface of the timing chain cover where a new water pump gasket and the water pump assembly will be installed.
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(b) Install a new water pump gasket and the water pump assembly together with the water pump pulley with the 16 bolts. Torque: Bolt A : 21 N·m {214 kgf·cm, 15 ft·lbf} Bolts B and C : 11 N·m {112 kgf·cm, 8 ft·lbf} NOTICE:
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2. INSTALL WATER PUMP PULLEY
(a) Temporarily install the water pump pulley with the 4 bolts.
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(b) Using SST, hold the water pump pulley. SST: 09960-10010 09962-01000 09963-00700 |
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(c) Using SST and union nut wrench, tighten the 4 bolts.
SST: 09961-00950
Torque:
without SST :
21 N·m {214 kgf·cm, 15 ft·lbf}
with SST :
11 N·m {112 kgf·cm, 8 ft·lbf}
HINT:
- Use a torque wrench with a fulcrum length of 180 mm (7.09 in.).
- The effective length of SST (09961-00950) is 150 mm (5.91 in.).
- The effective length of union nut wrench is 22 mm (0.866 in.).
3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
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(a) Install the idler pulley cover plate, No. 2 idler pulley cover plate and No. 2 idler pulley sub-assembly with the bolt. Torque: 54 N·m {551 kgf·cm, 40 ft·lbf} HINT: Plate diameter: Idler pulley cover plate: 33.6 mm (1.32 in.) No. 2 idler pulley cover plate: 37.8 mm (1.49 in.) |
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4. INSTALL V-RIBBED BELT TENSIONER PULLEY
(a) Clean and degrease the bolt seating surface and fastening surface.
(b) Install the V-ribbed belt tensioner pulley and dust shield with the bolt.
SST: 09961-00950
Torque:
without SST :
48 N·m {489 kgf·cm, 35 ft·lbf}
with SST :
26 N·m {265 kgf·cm, 19 ft·lbf}
NOTICE:
- Be careful when tightening the bolt because its thread is left-handed.
- Install the dust shield in the direction shown in the illustration. Failure to do so may cause looseness.
- Make sure to use the removed bolt. (Do not use another bolt even if it is the same size.)
HINT:
- Use a torque wrench with a fulcrum length of 180 mm (7.09 in.).
- The effective length of SST (09961-00950) is 150 mm (5.91 in.).
(c) Install the 5 mm bi-hexagon wrench.
5. INSTALL WATER INLET HOUSING
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(a) Install a new water inlet housing gasket and water outlet pipe O-ring. |
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(b) Install the water inlet housing with the 2 bolts and nut. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} NOTICE: Be careful not to allow the O-ring to get caught between the parts. |
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(c) Connect the water hose.
6. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH
(a) Place a wooden block between a jack and the engine.
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*a |
Wooden Block |
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Placement Position |
NOTICE:
Make sure to set a jack as shown in the illustration. Do not place the jack on the oil pan.
(b) Jack up the engine slightly, and support the specified location with a safety stand.
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Placement Position |
NOTICE:
Do not jack up the engine excessively.
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(c) Temporarily install the No. 1 front engine mounting bracket LH with the 2 bolts. HINT: Lift the engine so that the bolt (A) passes above the No. 1 cooler refrigerant suction pipe. |
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(d) Lower the engine.
NOTICE:
When lowering the jack, align the stud bolts of the engine mounting insulators with the bolt holes of the front frame assembly.
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(e) Install the 4 bolts. Torque: 54 N·m {551 kgf·cm, 40 ft·lbf} |
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(f) Using SST, tighten the bolt (A).
SST: 09249-37010
Torque:
without SST :
54 N·m {551 kgf·cm, 40 ft·lbf}
with SST :
39 N·m {398 kgf·cm, 29 ft·lbf}
HINT:
- Use a torque wrench with a fulcrum length of 260 mm (10.2 in.).
- The effective length of SST (09249-37010) is 100 mm (3.94 in.).
(g) Using SST, tighten the bolt (B).
SST: 09961-00950
Torque:
without SST :
54 N·m {551 kgf·cm, 40 ft·lbf}
with SST :
34 N·m {347 kgf·cm, 25 ft·lbf}
HINT:
- Use a torque wrench with a fulcrum length of 260 mm (10.2 in.).
- The effective length of SST (09961-00950) is 150 mm (5.91 in.).
7. CONNECT NO. 2 RADIATOR HOSE
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![2016 MY Sienna [12/2015 - 08/2016]; 2GR-FE ENGINE MECHANICAL: ENGINE ASSEMBLY: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
8. INSTALL NO. 2 ENGINE MOUNTING STAY RH
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9. INSTALL ENGINE MOVING CONTROL ROD
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10. INSTALL ENGINE MOVING CONTROL ROD BRACKET
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11. INSTALL NO. 2 ENGINE MOUNTING STAY RH
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12. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY
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(a) Install the 2 nuts. Torque: 52 N·m {530 kgf·cm, 38 ft·lbf} |
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(b) Install the hole plugs.
13. INSTALL ENGINE MOUNTING INSULATOR RH
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(a) Install the 3 nuts. Torque: 87 N·m {887 kgf·cm, 64 ft·lbf} |
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(b) Install the hole plugs.
14. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY
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(a) Install the 3 nuts. Torque: 52 N·m {530 kgf·cm, 38 ft·lbf} |
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(b) Install the hole plugs.
15. INSTALL FAN AND GENERATOR V BELT
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16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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17. ADD ENGINE COOLANT
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18. INSPECT FOR COOLANT LEAK
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19. INSTALL NO. 2 ENGINE UNDER COVER (for AWD)
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20. INSTALL NO. 1 ENGINE UNDER COVER
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21. INSTALL V-BANK COVER SUB-ASSEMBLY
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